ITAC Assessment: KU0215
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ITAC Assessment: KU0215
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Assessment Year 1987
Principal Product PROCESSED POULTRY
NAICS
n/a
SIC 2015: Poultry Slaughtering and Processing
Sales Range $50
M
to 100
M
# of Employees 400
Plant Area
n/a
Annual Production 9,000,000
lb
Production Hrs. Annual 6,000
hrs
Location (State) Nebraska

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $151,194 3,676,729
kWh
Natural Gas $392,511 106,805
MMBtu
Other Energy $12,374 2,196
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $156,084 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $38,109

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
01 2.5194: Redesign process $63,456 $20,000 $1,464
35,756
kWh
- - $61,992
02 2.2414: Use waste heat from hot flue gases to preheat $18,823 $18,000 - $18,823
-
MMBtu
- -
03 2.2121: Increase amount of condensate returned $17,747 $25,000 - $8,247
-
MMBtu
- $9,500
04 2.2449: Recover heat from exhausted steam, hot air or hot water $16,037 $35,000 - $16,037
-
MMBtu
- -
05 2.1222: Install turbulators $13,760 $12,000 - $13,760
-
MMBtu
- -
06 2.2437: Recover waste heat from equipment $9,163 $24,000 - $9,163
-
MMBtu
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $6,230 $5,203 $6,230
151,524
kWh
- - -
08 2.1131: Repair faulty insulation in furnaces, boilers, etc $6,109 $1,000 - $6,109
-
MMBtu
- -
09 2.2437: Recover waste heat from equipment $2,928 $400 - $758
-
MMBtu
- $2,170
10 2.4312: Improve lubrication practices $1,145 $1,750 $1,145
27,843
kWh
- - -
11 2.8223: Add air shields to trucks to increase fuel mileage $372 - - - $372
-
MMBtu
-
12 2.4221: Install compressor air intakes in coolest locations $169 $200 $169
4,103
kWh
- - -
13 2.4231: Reduce the pressure of compressed air to the minimum required $145 $20 $145
3,517
kWh
- - -
TOTAL RECOMMENDED $156,084 $142,573 $9,153
222,743
kWh
$72,897
-
MMBtu
$372
-
MMBtu
$73,662
TOTAL IMPLEMENTED $38,109 $42,203 $6,230
151,524
kWh
$22,007
-
MMBtu
$372
-
MMBtu
$9,500
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs