ITAC Assessment: KU0211
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ITAC Assessment: KU0211
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Assessment Year 1986
Principal Product HEAVY DUTY TUCK TRANSMISSIONS
NAICS
n/a
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 473
Plant Area
n/a
Annual Production 42,000
pieces
Production Hrs. Annual 6,000
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $903,114 18,716,003
kWh
Natural Gas $353,943 76,412
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $102,813 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $32,007

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.2414: Use waste heat from hot flue gases to preheat $35,188 $27,000 - $35,188
-
MMBtu
-
02 2.3212: Optimize plant power factor $18,000 $30,000 $18,000
-
kWh
- -
03 2.7226: Use computer programs to optimize hvac performance $11,057 $5,000 $11,057
229,191
kWh
- -
04 2.4312: Improve lubrication practices $9,940 $10,352 $9,940
206,038
kWh
- -
05 2.3191: Use demand controller or load shedder $8,125 $6,000 $8,125
-
kWh
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $7,890 $5,585 $7,890
163,540
kWh
- -
07 2.2532: Use only amount of air necessary to prevent explosion hazard $3,369 $4,000 - $569
-
MMBtu
$2,800
08 2.4221: Install compressor air intakes in coolest locations $2,559 $525 $2,559
53,048
kWh
- -
09 2.4221: Install compressor air intakes in coolest locations $2,489 $315 $2,489
51,583
kWh
- -
10 2.2414: Use waste heat from hot flue gases to preheat $1,750 $3,236 - $1,750
-
MMBtu
-
11 2.4111: Utilize energy-efficient belts and other improved mechanisms $1,456 - $1,456
30,188
kWh
- -
12 2.6121: Reduce hot water temperature to the minimum required $990 - $990
20,516
kWh
- -
TOTAL RECOMMENDED $102,813 $92,013 $62,506
754,104
kWh
$37,507
-
MMBtu
$2,800
TOTAL IMPLEMENTED $32,007 $16,900 $32,007
495,018
kWh
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs