ITAC Assessment: KU0204
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ITAC Assessment: KU0204
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Assessment Year 1986
Principal Product WIRE HANGERS
NAICS
n/a
SIC 2679: Converted Paper and Paperboard Products, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 75
Plant Area
n/a
Annual Production 6,000
ton
Production Hrs. Annual 4,000
hrs
Location (State) Missouri

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $111,011 1,466,882
kWh
Natural Gas $43,158 10,822
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $65,532 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $5,750

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.3416: Use combined cycle gas turbine generator sets with waste heat boilers connected to turbine exhaust $50,936 $300,000 $90,764
1,199,883
kWh
$(-39,828.0)
-
MMBtu
-
02 2.2444: Use hot process fluids to preheat incoming process fluids $8,720 $3,000 - $8,720
-
MMBtu
-
03 2.4312: Improve lubrication practices $2,017 $1,600 $2,017
26,671
kWh
- -
04 2.1123: Install automatic stack damper $1,220 $700 - $1,220
-
MMBtu
-
05 2.7221: Lower temperature during the winter season and vice-versa $715 - - $715
-
MMBtu
-
06 2.1233: Analyze flue gas for proper air/fuel ratio $335 - - $535
-
MMBtu
$(-200.0)
07 2.4231: Reduce the pressure of compressed air to the minimum required $732 $30 $732
9,672
kWh
- -
08 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $576 $50 $576
7,620
kWh
- -
09 2.4221: Install compressor air intakes in coolest locations $155 $100 $155
2,052
kWh
- -
10 2.6121: Reduce hot water temperature to the minimum required $126 - - $126
-
MMBtu
-
TOTAL RECOMMENDED $65,532 $305,480 $94,244
1,245,898
kWh
$(-28,512.0)
-
MMBtu
$(-200.0)
TOTAL IMPLEMENTED $5,750 $2,480 $3,480
46,015
kWh
$2,470
-
MMBtu
$(-200.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs