ITAC Assessment: KU0177
ITAC logo
ITAC Assessment: KU0177
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 1985
Principal Product MATTRESSES & FOUNDATIONS
NAICS
n/a
SIC 2515: Mattresses, Foundations, and Convertible Beds
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area
n/a
Annual Production 100,000
pieces
Production Hrs. Annual 2,040
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $32,324 490,035
kWh
Natural Gas $31,294 6,386
MMBtu
Other Energy $23,958 2,958
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $12,446 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $10,340

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
01 2.1233: Analyze flue gas for proper air/fuel ratio $972 - - $1,372
-
MMBtu
- $(-400.0)
02 2.7261: Install timers and/or thermostats $4,851 $2,700 - $4,851
-
MMBtu
- -
03 2.1123: Install automatic stack damper $1,700 $1,950 - $1,700
-
MMBtu
- -
04 2.7211: Clean and maintain refrigerant condensers and towers $110 - $135
2,052
kWh
- - $(-25.0)
05 2.7111: Reduce illumination to minimum necessary levels $754 $200 $754
11,430
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,218 $700 $1,218
18,464
kWh
- - -
07 2.4231: Reduce the pressure of compressed air to the minimum required $174 $10 $174
2,638
kWh
- - -
08 2.3212: Optimize plant power factor $1,714 $4,000 $1,714
-
kWh
- - -
09 2.4312: Improve lubrication practices $232 $200 $232
3,517
kWh
- - -
10 2.8223: Add air shields to trucks to increase fuel mileage $721 - - - $721
-
MMBtu
-
TOTAL RECOMMENDED $12,446 $9,760 $4,227
38,101
kWh
$7,923
-
MMBtu
$721
-
MMBtu
$(-425.0)
TOTAL IMPLEMENTED $10,340 $7,600 $3,821
31,946
kWh
$6,223
-
MMBtu
$721
-
MMBtu
$(-425.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Energy Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs