| Assessment Year | 1985 |
|---|---|
| Principal Product | METAL CASTINGS |
| NAICS |
n/a
|
| SIC | 3366: Copper Foundries |
| Sales Range | $1 M to 5M |
| # of Employees | 70 |
| Plant Area |
n/a
|
| Annual Production | 800,000
lb
|
| Production Hrs. Annual | 2,100
hrs
|
| Location (State) | Kansas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $145,257 | 2,625,147 |
kWh
|
$0.055 |
| Natural Gas | $29,214 | 6,207 |
MMBtu
|
$4.71 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $30,190 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $8,447 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2444: Use hot process fluids to preheat incoming process fluids | $12,428 | $10,700 | - |
$1,178
-
MMBtu
|
$11,250 | |
| 02 | 2.4322: Use or replace with energy efficient substitutes | $2,439 | $500 | - |
$2,939
-
MMBtu
|
$(-500.0) | |
| 03 | 2.1122: Re-size charging openings or add a movable door on equipment | $461 | $400 |
$503
9,086
kWh
|
$(-42.0)
-
MMBtu
|
- | |
| 04 | 2.2511: Insulate bare equipment | $499 | $60 | - |
$499
-
MMBtu
|
- | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $1,087 | $50 |
$1,087
19,637
kWh
|
- | - | |
| 06 | 2.6212: Turn off equipment during breaks, reduce operating time | $979 | - |
$1,379
24,912
kWh
|
- | $(-400.0) | |
| 07 | 2.2443: Re-use or recycle hot or cold process exhaust air | $2,124 | $4,200 | - |
$2,124
-
MMBtu
|
- | |
| 08 | 2.2443: Re-use or recycle hot or cold process exhaust air | $400 | $750 | - |
$400
-
MMBtu
|
- | |
| 09 | 2.7312: Minimize use of outside make-up air for ventilation except when used for economizer cycle | $462 | $140 | - |
$462
-
MMBtu
|
- | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,233 | $50 |
$1,233
22,274
kWh
|
- | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $130 | $180 |
$130
2,345
kWh
|
- | - | |
| 12 | 2.6212: Turn off equipment during breaks, reduce operating time | $357 | $455 |
$357
6,448
kWh
|
- | - | |
| 13 | 2.6212: Turn off equipment during breaks, reduce operating time | $324 | $175 |
$324
5,862
kWh
|
- | - | |
| 14 | 2.2437: Recover waste heat from equipment | $1,054 | $500 | - |
$1,054
-
MMBtu
|
- | |
| 15 | 2.4312: Improve lubrication practices | $1,119 | $1,016 |
$1,119
20,223
kWh
|
- | - | |
| 16 | 2.7261: Install timers and/or thermostats | $2,273 | $1,000 |
$1,995
36,049
kWh
|
$278
-
MMBtu
|
- | |
| 17 | 2.1123: Install automatic stack damper | $363 | $900 | - |
$363
-
MMBtu
|
- | |
| 18 | 2.6214: Shut off pilots in standby equipment | $160 | - | - |
$250
-
MMBtu
|
$(-90.0) | |
| 19 | 2.1233: Analyze flue gas for proper air/fuel ratio | $11 | - | - |
$141
-
MMBtu
|
$(-130.0) | |
| 20 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $2,287 | $2,874 |
$2,287
41,325
kWh
|
- | - | |
| TOTAL RECOMMENDED | $30,190 | $23,950 |
$10,414
188,161
kWh
|
$9,646
-
MMBtu
|
$10,130 | ||
| TOTAL IMPLEMENTED | $8,447 | $3,810 |
$4,688
84,702
kWh
|
$4,749
-
MMBtu
|
$(-990.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs