| Assessment Year | 1984 |
|---|---|
| Principal Product | BATTERIES & GREASE |
| NAICS |
n/a
|
| SIC | 2752: Commercial Printing, Lithographic |
| Sales Range | $10 M to 50M |
| # of Employees | 89 |
| Plant Area |
n/a
|
| Annual Production | 7,380,000
pieces
|
| Production Hrs. Annual | 6,024
hrs
|
| Location (State) | Missouri |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $417,559 | 6,737,104 |
kWh
|
$0.062 |
| Natural Gas | $154,510 | 33,707 |
MMBtu
|
$4.58 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $119,498 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $56,765 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2443: Re-use or recycle hot or cold process exhaust air | $26,862 | $25,000 | - |
$26,862
-
MMBtu
|
- | |
| 02 | 2.2515: Use optimum thickness insulation | $8,162 | $450 | - |
$8,162
-
MMBtu
|
- | |
| 03 | 2.2511: Insulate bare equipment | $1,774 | $389 |
$418
6,741
kWh
|
$1,356
-
MMBtu
|
- | |
| 04 | 2.2491: Use cooling air which cools hot work pieces for space heating | $540 | $600 | - |
$540
-
MMBtu
|
- | |
| 05 | 2.4312: Improve lubrication practices | $2,306 | $1,500 |
$2,306
37,222
kWh
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $7,336 | $10,562 |
$7,336
118,406
kWh
|
- | - | |
| 07 | 2.7141: Lower light fixtures in high ceiling areas | $8,653 | $75 |
$8,953
144,490
kWh
|
- | $(-300.0) | |
| 08 | 2.3191: Use demand controller or load shedder | $17,085 | $12,000 |
$17,085
-
kWh
|
- | - | |
| 09 | 2.3131: Reschedule plant operations or reduce load to avoid peaks | $23,806 | $3,000 |
$23,806
-
kWh
|
- | - | |
| 10 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $345 | $137 |
$345
5,569
kWh
|
- | - | |
| 11 | 2.4231: Reduce the pressure of compressed air to the minimum required | $636 | $25 |
$636
10,258
kWh
|
- | - | |
| 12 | 2.4221: Install compressor air intakes in coolest locations | $200 | $275 |
$200
3,224
kWh
|
- | - | |
| 13 | 2.7261: Install timers and/or thermostats | $10,168 | $5,000 | - |
$10,168
-
MMBtu
|
- | |
| 14 | 2.6212: Turn off equipment during breaks, reduce operating time | $109 | - |
$109
1,758
kWh
|
- | - | |
| 15 | 2.6121: Reduce hot water temperature to the minimum required | $215 | - | - |
$215
-
MMBtu
|
- | |
| 16 | 2.6124: Establish equipment maintenance schedule | $4,120 | - |
$4,720
76,202
kWh
|
- | $(-600.0) | |
| 17 | 2.1233: Analyze flue gas for proper air/fuel ratio | $153 | $150 | - |
$453
-
MMBtu
|
$(-300.0) | |
| 18 | 2.1123: Install automatic stack damper | $1,822 | $1,400 | - |
$1,822
-
MMBtu
|
- | |
| 19 | 2.1222: Install turbulators | $1,427 | $1,176 | - |
$1,427
-
MMBtu
|
- | |
| 20 | 2.1233: Analyze flue gas for proper air/fuel ratio | $428 | - | - |
$728
-
MMBtu
|
$(-300.0) | |
| 21 | 2.1123: Install automatic stack damper | $1,821 | $1,400 | - |
$1,821
-
MMBtu
|
- | |
| 22 | 2.1222: Install turbulators | $1,530 | $1,750 | - |
$1,530
-
MMBtu
|
- | |
| TOTAL RECOMMENDED | $119,498 | $64,889 |
$65,914
403,870
kWh
|
$55,084
-
MMBtu
|
$(-1,500.0) | ||
| TOTAL IMPLEMENTED | $56,765 | $23,838 |
$31,939
239,743
kWh
|
$26,326
-
MMBtu
|
$(-1,500.0) | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs