ITAC Assessment: KU0134
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ITAC Assessment: KU0134
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Assessment Year 1984
Principal Product CORRUG SHIPPING CONTAINERS
NAICS
n/a
SIC 2653: Corrugated and Solid Fiber Boxes
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area
n/a
Annual Production 24,000
ton
Production Hrs. Annual 6,024
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $191,767 2,985,053
kWh
Natural Gas $157,419 37,511
MMBtu
Other Energy $18,967 8,033
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $113,412 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $36,888

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Other Energy Savings
01 2.6212: Turn off equipment during breaks, reduce operating time $22,362 $30,000 $18,435
286,928
kWh
$3,927
-
MMBtu
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $24,178 $22,400 $24,178
376,319
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $11,241 $3,991 $11,241
174,971
kWh
- -
04 2.7243: Improve air circulation with destratification fans / other methods $9,694 $3,800 - $9,694
-
MMBtu
-
05 2.1233: Analyze flue gas for proper air/fuel ratio $9,505 $986 - $9,505
-
MMBtu
-
06 2.1222: Install turbulators $3,913 $700 - $3,913
-
MMBtu
-
07 2.2135: Repair and eliminate steam leaks $2,701 - - $2,701
-
MMBtu
-
08 2.1123: Install automatic stack damper $1,739 $3,900 - $1,739
-
MMBtu
-
09 2.1243: Use heat from boiler blowdown to preheat boiler feed water $1,941 $5,000 - $1,941
-
MMBtu
-
10 2.2163: Use minimum steam operating pressure $1,264 - - $1,264
-
MMBtu
-
11 2.1131: Repair faulty insulation in furnaces, boilers, etc $1,273 $1,069 - $1,273
-
MMBtu
-
12 2.1242: Minimize boiler blowdown with better feedwater treatment $457 - - $457
-
MMBtu
-
13 2.2511: Insulate bare equipment $328 $217 - $328
-
MMBtu
-
14 2.4312: Improve lubrication practices $7,532 $3,000 $7,532
117,233
kWh
- -
15 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,352 - $3,352
52,169
kWh
- -
16 2.2437: Recover waste heat from equipment $2,474 $350 - $2,474
-
MMBtu
-
17 2.4221: Install compressor air intakes in coolest locations $885 $680 $885
13,775
kWh
- -
18 2.7447: Install vinyl strip / high speed / air curtain doors $3,284 $6,000 - $3,284
-
MMBtu
-
19 2.2511: Insulate bare equipment $2,213 $550 - $2,213
-
MMBtu
-
20 2.2511: Insulate bare equipment $1,264 $241 $508
7,913
kWh
$756
-
MMBtu
-
21 2.4322: Use or replace with energy efficient substitutes $569 - - - $569
-
MMBtu
22 2.2511: Insulate bare equipment $508 $60 $508
7,913
kWh
- -
23 2.6121: Reduce hot water temperature to the minimum required $395 $250 $395
6,155
kWh
- -
24 2.7447: Install vinyl strip / high speed / air curtain doors $340 $41 - $340
-
MMBtu
-
TOTAL RECOMMENDED $113,412 $83,235 $67,034
1,043,376
kWh
$45,809
-
MMBtu
$569
-
MMBtu
TOTAL IMPLEMENTED $36,888 $9,027 $14,988
233,295
kWh
$21,900
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Other Energy Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs