ITAC Assessment: KU0118
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ITAC Assessment: KU0118
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Assessment Year 1984
Principal Product FABRICATED STEEL
NAICS
n/a
SIC 3441: Fabricated Structural Metal
Sales Range $10
M
to 50
M
# of Employees 100
Plant Area
n/a
Annual Production 15,000
ton
Production Hrs. Annual 4,518
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $154,013 2,218,640
kWh
Natural Gas $42,010 7,369
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $34,527 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,813

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $20,757 $500 $20,757
298,945
kWh
- -
02 2.7212: Install or upgrade insulation on hvac distribution systems $4,332 $800 - $4,332
-
MMBtu
-
03 2.7229: Air condition only space necessary $3,948 $700 $3,948
56,858
kWh
- -
04 2.1123: Install automatic stack damper $1,032 $1,400 - $1,032
-
MMBtu
-
05 2.6212: Turn off equipment during breaks, reduce operating time $883 - - $883
-
MMBtu
-
06 2.6214: Shut off pilots in standby equipment $866 - - $946
-
MMBtu
$(-80.0)
07 2.1233: Analyze flue gas for proper air/fuel ratio $463 - - $1,163
-
MMBtu
$(-700.0)
08 2.4222: Install adequate dryers on air lines to eliminate blowdown $386 $400 $386
5,569
kWh
- -
09 2.4312: Improve lubrication practices $386 $500 $386
5,569
kWh
- -
10 2.4221: Install compressor air intakes in coolest locations $630 $55 $630
9,086
kWh
- -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $519 $200 $519
7,620
kWh
- -
12 2.6121: Reduce hot water temperature to the minimum required $325 - - $325
-
MMBtu
-
TOTAL RECOMMENDED $34,527 $4,555 $26,626
383,647
kWh
$8,681
-
MMBtu
$(-780.0)
TOTAL IMPLEMENTED $23,813 $700 $21,276
306,565
kWh
$3,317
-
MMBtu
$(-780.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs