ITAC Assessment: KU0077
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ITAC Assessment: KU0077
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Assessment Year 1983
Principal Product CONCRETE REINFORCED PIPE
NAICS
n/a
SIC 3272: Concrete Products, Except Block and Brick
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area
n/a
Annual Production 7,000
thousand feet
Production Hrs. Annual 2,365
hrs
Location (State) Kansas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $147,998 1,663,247
kWh
Natural Gas $269,198 79,808
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $115,739 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $109,016

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2424: Use heat in flue gases to preheat products or materials $51,514 $55,000 - $51,514
-
MMBtu
02 2.2191: Substitute hot process fluids for steam $30,320 - - $30,320
-
MMBtu
03 2.1243: Use heat from boiler blowdown to preheat boiler feed water $2,372 $10,000 - $2,372
-
MMBtu
04 2.1233: Analyze flue gas for proper air/fuel ratio $8,586 $1,400 - $8,586
-
MMBtu
05 2.1123: Install automatic stack damper $4,345 $912 - $4,345
-
MMBtu
06 2.7447: Install vinyl strip / high speed / air curtain doors $3,751 $2,228 - $3,751
-
MMBtu
07 2.1135: Repair furnaces and oven doors so that they seal efficiently $2,986 $1,142 - $2,986
-
MMBtu
08 2.1233: Analyze flue gas for proper air/fuel ratio $2,716 $550 - $2,716
-
MMBtu
09 2.7142: Utilize higher efficiency lamps and/or ballasts $2,426 $6,017 $2,426
27,257
kWh
-
10 2.1242: Minimize boiler blowdown with better feedwater treatment $2,147 $4,000 - $2,147
-
MMBtu
11 2.7221: Lower temperature during the winter season and vice-versa $2,094 - $2,094
23,447
kWh
-
12 2.3212: Optimize plant power factor $1,735 $970 $1,735
-
kWh
-
13 2.3212: Optimize plant power factor $747 $540 $747
-
kWh
-
TOTAL RECOMMENDED $115,739 $82,759 $7,002
50,704
kWh
$108,737
-
MMBtu
TOTAL IMPLEMENTED $109,016 $77,249 $2,426
27,257
kWh
$106,590
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs