ITAC Assessment: IA0494
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ITAC Assessment: IA0494
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Assessment Year 2013
Principal Product Livestock food supplements
NAICS 325998: All Other Miscellaneous Chemical Product and Preparation Manufacturing
SIC 2899: Chemicals and Chemical Preparations, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 190
Plant Area 193,000
ft2
Annual Production 90,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Iowa

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $338,727 10,199,082
kWh
Electricity Demand $132,612 21,975
kW-mo/yr
Electricity Fees $56,149 -
Natural Gas $217,897 46,594
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $50,496 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,690

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
01 2.6218: Turn off equipment when not in use $1,243 $1,750 $1,243
37,582
kWh
- - -
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $768 $463 $615
18,571
kWh
$153
-
kW-mo/yr
- -
03 2.1233: Analyze flue gas for proper air/fuel ratio $4,490 $1,500 - - $4,490
-
MMBtu
-
04 2.8121: Apply for tax-free status for energy purchases $37,210 $18,000 - - - $37,210
05 2.7135: Install occupancy sensors $979 $1,620 $979
29,577
kWh
- - -
06 2.2135: Repair and eliminate steam leaks $512 $600 - - $512
-
MMBtu
-
07 2.4112: Install soft-start to eliminate nuisance trips $1,710 $5,400 - - - $1,710
08 2.4231: Reduce the pressure of compressed air to the minimum required $2,861 $10,000 $2,291
69,204
kWh
$570
-
kW-mo/yr
- -
09 2.1213: Direct warmest air to combustion intake $724 $1,000 - - $724
-
MMBtu
-
TOTAL RECOMMENDED $50,496 $40,333 $5,128
154,934
kWh
$723
-
kW-mo/yr
$5,726
-
MMBtu
$38,920
TOTAL IMPLEMENTED $44,690 $25,963 $615
18,571
kWh
$153
-
kW-mo/yr
$5,002
-
MMBtu
$38,920
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs