| Assessment Year | 2023 |
|---|---|
| Principal Product | Polymers and Powder Resins |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $100 M to 500M |
| # of Employees | 49 |
| Plant Area |
160,000
ft2
|
| Annual Production | 60,000,000
lb
|
| Production Hrs. Annual | 8,400
hrs
|
| Location (State) | Georgia |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $934,767 | 10,800,684 |
kWh
|
$0.087 | |
| Natural Gas | $685,391 | 197,320 |
MMBtu
|
$3.47 | |
| Waste Disposal Costs | |||||
| Water Usage | $22,049 | 8,418 |
Tgal
|
$2.62 | |
| Water Disposal | $24,670 | 5,768 |
Tgal
|
$4.28 | |
| TOTAL YEARLY COSTS | $1,666,877 | ||||
| RECOMMENDED SAVINGS* | $291,517 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | $91,453 | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.2135: Repair and eliminate steam leaks | $11,534 | $2,766 | - |
$11,534
-
MMBtu
|
- | |
| 02 | 2.2136: Install / repair insulation on steam lines | $1,197 | $1,784 | - |
$1,197
-
MMBtu
|
- | |
| 03 | 2.2122: Install / repair insulation on condensate lines | $1,228 | $2,463 | - |
$1,228
-
MMBtu
|
- | |
| 04 | 2.1233: Analyze flue gas for proper air/fuel ratio | $3,417 | - | - |
$4,167
-
MMBtu
|
$(-750.0) | |
| 05 | 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat | $125,127 | $627,000 |
$146,160
1,680,000
kWh
|
$(-14,633.0)
-
MMBtu
|
$(-6,400.0) | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $9,198 | $29,442 |
$6,051
69,552
kWh
|
- | $3,147 | |
| 07 | 2.7135: Install occupancy sensors | $7,751 | $6,350 |
$6,468
74,340
kWh
|
- | $1,283 | |
| 08 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $12,336 | $29,920 |
$12,336
141,788
kWh
|
- | - | |
| 09 | 2.4226: Use / purchase optimum sized compressor | $49,691 | $246,356 |
$49,691
571,158
kWh
|
- | - | |
| 10 | 2.2622: Replace existing chiller with high efficiency model | $17,892 | $156,412 |
$17,892
205,651
kWh
|
- | - | |
| 11 | 2.9114: Use solar heat to make electricty | $52,146 | $422,182 |
$52,146
599,374
kWh
|
- | - | |
| TOTAL RECOMMENDED | $291,517 | $1,524,675 |
$290,744
3,341,863
kWh
|
$3,493
-
MMBtu
|
$(-2,720.0) | ||
| TOTAL IMPLEMENTED | $91,453 | $435,454 |
$79,919
918,597
kWh
|
$11,534
-
MMBtu
|
- | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs