ITAC Assessment: KS2203
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ITAC Assessment: KS2203
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Assessment Year 2022
Principal Product Treated Fibers
NAICS 314999: All Other Miscellaneous Textile Product Mills
SIC 2299: Textile goods, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 50
Plant Area 154,634
ft2
Annual Production 25,699,286
lb
Production Hrs. Annual 8,000
hrs
Location (State) Georgia

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $335,342 4,312,600
kWh
Electricity Demand $56,699 16,925
kW-mo/yr
Electricity Fees $1,800 -
Natural Gas $559,947 85,462
MMBtu
Waste Disposal Costs
Water Usage $279,695 94,656
Tgal
Water Disposal $307,181 94,656
Tgal
TOTAL YEARLY COSTS $1,540,664
RECOMMENDED SAVINGS* $178,497 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $140,578

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
01 2.2136: Install / repair insulation on steam lines $6,958 $5,101 - - $6,958
-
MMBtu
- -
02 2.1233: Analyze flue gas for proper air/fuel ratio $1,131 - - - $4,251
-
MMBtu
$(-3,120.0) -
03 2.2414: Use waste heat from hot flue gases to preheat $27,117 $60,601 - - $27,117
-
MMBtu
- -
04 2.3417: Use waste heat with a closed-cycle gas turbine-generator set to cogenerate electricity and heat $98,216 $570,000 $122,880
1,600,000
kWh
$8,040
-
kW-mo/yr
$(-26,304.0)
-
MMBtu
- $(-6,400.0)
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $18,656 $5,480 $17,510
228,000
kWh
$1,146
-
kW-mo/yr
- - -
06 2.4231: Reduce the pressure of compressed air to the minimum required $1,676 $45 $1,573
20,483
kWh
$103
-
kW-mo/yr
- - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $13,941 $13,595 $11,416
148,640
kWh
$747
-
kW-mo/yr
- - $1,778
08 2.4133: Use most efficient type of electric motors $10,802 $59,793 $9,891
128,795
kWh
$911
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $178,497 $714,615 $163,270
2,125,918
kWh
$10,947
-
kW-mo/yr
$12,022
-
MMBtu
$(-3,120.0) $(-4,622.0)
TOTAL IMPLEMENTED $140,578 $594,221 $153,379
1,997,123
kWh
$10,036
-
kW-mo/yr
$(-15,095.0)
-
MMBtu
$(-3,120.0) $(-4,622.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs