| Assessment Year | 2025 |
|---|---|
| Principal Product | Valve Bodies, Pump Casings, Impellers, Motor Housings, Drive Housings, Gear Boxes |
| NAICS | 333511: Industrial Mold Manufacturing |
| SIC | 3321: Gray and Ductile Iron Foundries |
| Sales Range | $10 M to 50M |
| # of Employees | 125 |
| Plant Area |
272,467
ft2
|
| Annual Production | 5,706,331
lb
|
| Production Hrs. Annual | 6,587
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $621,936 | 6,433,040 |
kWh
|
$0.097 | |
| Electricity Fees | $2,113 | - |
|
- | |
| Natural Gas | $169,935 | 25,706 |
MMBtu
|
$6.61 | |
| Waste Disposal Costs | |||||
| Water Usage | $9,894 | 791 |
Tgal
|
$12.51 | |
| Water Disposal | $2,930 | 791 |
Tgal
|
$3.70 | |
| TOTAL YEARLY COSTS | $806,808 | ||||
| RECOMMENDED SAVINGS* | $833,170 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 3.2121: Convert to electrostatic powder coating | $114,298 | - |
$150,942
1,556,100
kWh
|
- | $114,137 | $(-150,781.0) | |
| 02 | 2.4151: Develop a repair/replace policy | $2,655 | - |
$2,655
27,368
kWh
|
- | - | - | |
| 03 | 2.4239: Eliminate or reduce compressed air usage | $10,561 | $243 |
$10,561
108,872
kWh
|
- | - | - | |
| 04 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $38,034 | $3,500 |
$38,034
392,098
kWh
|
- | - | - | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $7,935 | $2,485 |
$7,935
81,808
kWh
|
- | - | - | |
| 06 | 2.7224: Reduce space conditioning during non-working hours | $1,932 | $646 |
$1,026
10,573
kWh
|
$906
-
MMBtu
|
- | - | |
| 07 | 3.7214: Reduce or eliminate waste | $562,500 | $561,997 | - | - | $562,500 | - | |
| 08 | 3.1223: Use fog nozzles / spray rinsing instead of immersion rinsing | $9,428 | $9,599 |
$9,428
97,201
kWh
|
- | - | - | |
| 09 | 2.7231: Use radiant heater for spot heating | $9,756 | $12,559 | - |
$9,756
-
MMBtu
|
- | - | |
| 10 | 2.4325: Upgrade conveyors | $4,792 | $7,500 |
$4,792
49,403
kWh
|
- | - | - | |
| 11 | 2.2437: Recover waste heat from equipment | $2,076 | $3,485 | - |
$2,076
-
MMBtu
|
- | - | |
| 12 | 2.4155: Standardize motor inventory | $23,673 | $53,888 |
$23,673
244,048
kWh
|
- | - | - | |
| 13 | 2.1224: Replace boiler | $29,619 | $95,000 | - |
$29,619
-
MMBtu
|
- | - | |
| 14 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $15,911 | $51,915 |
$15,911
164,027
kWh
|
- | - | - | |
| TOTAL RECOMMENDED | $833,170 | $802,817 |
$264,957
2,731,498
kWh
|
$42,357
-
MMBtu
|
$676,637 | $(-150,781.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs