ITAC Assessment: DS0093
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ITAC Assessment: DS0093
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Assessment Year 1997
Principal Product Injection Molded Products
NAICS
n/a
SIC 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills
Sales Range $1
M
to 5
M
# of Employees 60
Plant Area 20,400
ft2
Annual Production 625,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Minnesota

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $49,887 1,576,788
kWh
Electricity Demand $25,328 3,563
kW-mo/yr
Electricity Fees $1,225 -
Natural Gas $4,433 798
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $43,670 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,569

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Administrative Changes Savings
01 2.3212: Optimize plant power factor $802 $1,500 - - $802 - -
02 2.6218: Turn off equipment when not in use $431 $24 $431
13,482
kWh
- - - -
03 2.4221: Install compressor air intakes in coolest locations $250 $500 $206
6,448
kWh
$44
-
kW-mo/yr
- - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $308 $76 $255
7,913
kWh
$53
-
kW-mo/yr
- - -
05 3.5315: Lease / purchase baler; sell cardboard to recycler $851 $4,500 - - - $851
-
lb
-
06 3.5215: Avoid contamination of end pieces and reuse as feed stock $37,008 $11,176 - - - $37,008
-
lb
-
07 4.513: Re-arrange equipment layout to reduce labor costs $4,020 $1,016 - - - - $4,020
TOTAL RECOMMENDED $43,670 $18,792 $892
27,843
kWh
$97
-
kW-mo/yr
$802 $37,859
-
lb
$4,020
TOTAL IMPLEMENTED $42,569 $13,792 $686
21,395
kWh
$53
-
kW-mo/yr
$802 $37,008
-
lb
$4,020
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Solid Waste (non-haz) Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs