ITAC Assessment: IP0205
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ITAC Assessment: IP0205
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Assessment Year 2025
Principal Product Steel Casting
NAICS 331513: Steel Foundries (except Investment)
SIC 3325: Steel Foundries, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 445
Plant Area 682,381
ft2
Annual Production 10,000
ton
Production Hrs. Annual 6,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,531,218 34,864,713
kWh
Electricity Demand $518,742 124,512
kW-mo/yr
Electricity Fees $(-133,074.0) -
Natural Gas $894,040 236,520
MMBtu
TOTAL YEARLY COSTS $3,810,926
RECOMMENDED SAVINGS* $185,352 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4239: Eliminate or reduce compressed air usage $35,159 - $28,620
392,049
kWh
$6,539
-
kW-mo/yr
-
02 2.6218: Turn off equipment when not in use $21,763 - $21,763
298,125
kWh
- -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $16,693 $523 $14,983
205,250
kWh
$1,710
-
kW-mo/yr
-
04 2.7243: Improve air circulation with destratification fans / other methods $27,000 $2,636 $21,979
301,080
kWh
$5,021
-
kW-mo/yr
-
05 2.4221: Install compressor air intakes in coolest locations $1,100 $872 $1,100
15,060
kWh
- -
06 2.2437: Recover waste heat from equipment $46,331 $50,406 - - $46,331
-
MMBtu
07 2.7142: Utilize higher efficiency lamps and/or ballasts $5,645 $7,496 $5,065
69,379
kWh
$580
-
kW-mo/yr
-
08 2.4133: Use most efficient type of electric motors $30,273 $56,876 $27,371
374,940
kWh
$2,902
-
kW-mo/yr
-
09 2.7135: Install occupancy sensors $1,388 $3,150 $1,388
19,008
kWh
- -
TOTAL RECOMMENDED $185,352 $121,959 $122,269
1,674,891
kWh
$16,752
-
kW-mo/yr
$46,331
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs