ITAC Assessment: IP0204
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ITAC Assessment: IP0204
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Assessment Year 2025
Principal Product Heavy Duty Breakings/Drivetrain Manufacturing
NAICS 336390: Other Motor Vehicle Parts Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 330
Plant Area 275,000
ft2
Annual Production 7,267,000
pieces
Production Hrs. Annual 5,355
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $365,205 6,191,624
kWh
Electricity Demand $238,593 15,072
kW-mo/yr
Electricity Fees $13,241 -
Natural Gas $593,454 101,705
MMBtu
Waste Disposal Costs
Water Usage $11,220 4,593
Tgal
Water Disposal $25,056 4,593
Tgal
Other Liquid (non-haz) $83,765 2,550
gal
TOTAL YEARLY COSTS $1,330,534
RECOMMENDED SAVINGS* $258,134 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Other Liquid (non-haz) Savings
01 2.6218: Turn off equipment when not in use $114,962 - $114,962
1,948,504
kWh
- - - - -
02 3.5142: Treat and reuse equipment cleaning solutions $83,128 $16,790 - - - $4,978
-
Tgal
$11,138
-
Tgal
$67,012
-
gal
03 2.3132: Recharge batteries on during off-peak demand periods $9,349 $2,500 $3,555
-
kWh
$5,794
-
kW-mo/yr
- - - -
04 2.3191: Use demand controller or load shedder $31,597 $20,000 - $31,597
-
kW-mo/yr
- - - -
05 2.2437: Recover waste heat from equipment $8,853 $5,575 - - $8,853
-
MMBtu
- - -
06 2.7135: Install occupancy sensors $6,381 $4,247 $6,381
108,149
kWh
- - - - -
07 2.4221: Install compressor air intakes in coolest locations $2,338 $1,855 $2,338
39,627
kWh
- - - - -
08 2.6231: Utilize controls to operate equipment only when needed $1,526 $3,257 $1,526
25,866
kWh
- - - - -
TOTAL RECOMMENDED $258,134 $54,224 $128,762
2,122,146
kWh
$37,391
-
kW-mo/yr
$8,853
-
MMBtu
$4,978
-
Tgal
$11,138
-
Tgal
$67,012
-
gal
TOTAL IMPLEMENTED - - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings Water Disposal Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs