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ITAC Assessment: IP0203
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ITAC Assessment: IP0203
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Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Indiana University-Purdue University Indiana University-Purdue University
Assessment Year 2025
Principal Product Recycling plastic
NAICS 325991: Custom Compounding of Purchased Resins
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $10
M
to 50
M
# of Employees 116
Plant Area 205,000
ft2
Annual Production 104,058,737
lb
Production Hrs. Annual 6,240
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $653,682 7,542,812
kWh
Electricity Demand $195,140 19,879
kW-mo/yr
Electricity Fees $892 -
LPG $42,109 2,730
MMBtu
Waste Disposal Costs
Water Usage $15,211 1,365
Tgal
TOTAL YEARLY COSTS $907,034
RECOMMENDED SAVINGS* $194,269 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 3.1194: Use automatic flow control $56,666 $700 $21,903
251,756
kWh
$34,763
-
kW-mo/yr
02 2.1123: Install automatic stack damper $55,966 $1,300 $49,092
564,271
kWh
$6,874
-
kW-mo/yr
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,564 $44 $4,564
52,465
kWh
-
04 2.4221: Install compressor air intakes in coolest locations $10,015 $1,072 $9,837
113,069
kWh
$178
-
kW-mo/yr
05 2.3191: Use demand controller or load shedder $64,223 $20,000 - $64,223
-
kW-mo/yr
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,835 $1,480 $2,329
26,773
kWh
$506
-
kW-mo/yr
TOTAL RECOMMENDED $194,269 $24,596 $87,725
1,008,334
kWh
$106,544
-
kW-mo/yr
TOTAL IMPLEMENTED - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs