ITAC Assessment: IP0199
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ITAC Assessment: IP0199
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Assessment Year 2024
Principal Product Aluminum Castings
NAICS 331524: Aluminum Foundries (except Die-Casting)
SIC 3365: Aluminum Foundries
Sales Range $100
M
to 500
M
# of Employees 177
Plant Area 164,000
ft2
Annual Production 701,774
pieces
Production Hrs. Annual 2,125
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $784,702 9,300,600
kWh
Electricity Demand $272,904 21,645
kW-mo/yr
Electricity Fees $65,729 -
Natural Gas $542,989 163,398
MMBtu
TOTAL YEARLY COSTS $1,666,324
RECOMMENDED SAVINGS* $468,635 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,242 $85 $2,296
27,330
kWh
$1,946
-
kW-mo/yr
-
02 2.7211: Clean and maintain refrigerant condensers and towers $287 $25 $287
3,418
kWh
- -
03 2.4221: Install compressor air intakes in coolest locations $6,822 $2,157 $3,923
46,704
kWh
$2,899
-
kW-mo/yr
-
04 2.4239: Eliminate or reduce compressed air usage $7,284 $4,422 $7,284
86,717
kWh
- -
05 2.7241: Install outside air damper / economizer on hvac unit $4,328 $3,600 $4,328
51,520
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $10,187 $12,000 $10,187
121,274
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $706 $1,069 $393
4,679
kWh
$313
-
kW-mo/yr
-
08 2.7135: Install occupancy sensors $257 $668 $257
3,061
kWh
- -
09 2.1224: Replace boiler $434,522 $2,000,000 - - $434,522
-
MMBtu
TOTAL RECOMMENDED $468,635 $2,024,026 $28,955
344,703
kWh
$5,158
-
kW-mo/yr
$434,522
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs