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ITAC Assessment: IP0169
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ITAC Assessment: IP0169
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Indiana University-Purdue University Indiana University-Purdue University
Assessment Year 2023
Principal Product Metal Fabrication
NAICS 332119: Metal Crown, Closure, and Other Metal Stamping (except Automotive)
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 90
Plant Area 95,000
ft2
Annual Production 37,447,572
units
Production Hrs. Annual 7,800
hrs
Location (State) Ohio

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $81,929 2,291,091
kWh
Natural Gas $28,630 2,281
MMBtu
Waste Disposal Costs
Water Usage $4,246 427
Tgal
TOTAL YEARLY COSTS $114,805
RECOMMENDED SAVINGS* $57,782 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $43,004

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,807 $69 $1,807
50,192
kWh
-
02 2.4239: Eliminate or reduce compressed air usage $4,007 - $4,007
111,312
kWh
-
03 2.6211: Conserve energy by efficient use of vending machines $141 - $141
3,925
kWh
-
04 2.4239: Eliminate or reduce compressed air usage $9,581 $1,991 $9,581
266,144
kWh
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,451 $478 $2,451
68,094
kWh
-
06 2.4235: Remove or close off unneeded compressed air lines $5,069 $1,503 $5,069
140,815
kWh
-
07 2.7231: Use radiant heater for spot heating $1,642 $661 - $1,642
-
MMBtu
08 2.7142: Utilize higher efficiency lamps and/or ballasts $1,155 $837 $1,155
32,072
kWh
-
09 2.4221: Install compressor air intakes in coolest locations $786 $679 $786
21,840
kWh
-
10 2.7243: Improve air circulation with destratification fans / other methods $10,071 $15,432 $(-660.0)
(-18,330)
kWh
$10,731
-
MMBtu
11 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,267 $5,079 $3,267
90,750
kWh
-
12 2.7492: Use proper thickness of insulation on building envelope $3,942 $9,196 $26
733
kWh
$3,916
-
MMBtu
13 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,020 $7,379 $3,020
83,889
kWh
-
14 2.7122: Disconnect ballasts $7 $20 $7
207
kWh
-
15 2.1121: Use insulation in furnaces to facilitate heating / cooling $10,836 $47,613 - $10,836
-
MMBtu
TOTAL RECOMMENDED $57,782 $90,937 $30,657
851,643
kWh
$27,125
-
MMBtu
TOTAL IMPLEMENTED $43,004 $34,128 $30,631
850,910
kWh
$12,373
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs