ITAC Assessment: IP0163
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ITAC Assessment: IP0163
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Assessment Year 2022
Principal Product Metal Stampings
NAICS 336370: Motor Vehicle Metal Stamping
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 680
Plant Area 504,884
ft2
Annual Production 22,553,512
units
Production Hrs. Annual 5,840
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,594,858 22,601,607
kWh
Electricity Demand $536,014 52,310
kW-mo/yr
Electricity Fees $1,561 -
Natural Gas $141,522 15,307
MMBtu
Waste Disposal Costs
Water Usage $81,224 614,224
Tgal
TOTAL YEARLY COSTS $2,355,179
RECOMMENDED SAVINGS* $52,983 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,961

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.6211: Conserve energy by efficient use of vending machines $241 - $186
2,616
kWh
$55
-
kW-mo/yr
-
02 2.2625: Chill water to the highest temperature possible $24,564 - $17,335
244,151
kWh
$7,229
-
kW-mo/yr
-
03 2.7224: Reduce space conditioning during non-working hours $1,306 $3 $70
978
kWh
- $1,236
-
MMBtu
04 2.7134: Use photocell controls $2,682 $248 $2,682
37,778
kWh
- -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $712 $72 $712
10,030
kWh
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $14,466 $3,681 $14,466
203,745
kWh
- -
07 2.4221: Install compressor air intakes in coolest locations $1,570 $851 $1,210
17,035
kWh
$360
-
kW-mo/yr
-
08 2.2437: Recover waste heat from equipment $2,345 $2,259 $2,345
33,968
kWh
- -
09 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $640 $674 $640
9,018
kWh
- -
10 2.2428: Use flue gases in radiant heater for space heating, ovens, etc $4,458 $8,975 - - $4,458
-
MMBtu
TOTAL RECOMMENDED $52,983 $16,763 $39,644
559,319
kWh
$7,644
-
kW-mo/yr
$5,694
-
MMBtu
TOTAL IMPLEMENTED $23,961 $7,788 $22,310
315,168
kWh
$415
-
kW-mo/yr
$1,236
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs