ITAC Assessment: IP0157
ITAC logo
ITAC Assessment: IP0157
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2022
Principal Product Exterior & Fiberglass doors
NAICS 332321: Metal Window and Door Manufacturing
SIC 2431: Millwork
Sales Range $10
M
to 50
M
# of Employees 109
Plant Area 65,144
ft2
Annual Production 592,347
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $224,081 2,747,492
kWh
Electricity Demand $48,555 7,721
kW-mo/yr
Electricity Fees $32,455 -
Natural Gas $146,743 24,901
MMBtu
Waste Disposal Costs
Water Usage $7,146 1,232
Tgal
Water Disposal $7,706 1,232
Tgal
TOTAL YEARLY COSTS $466,687
RECOMMENDED SAVINGS* $56,845 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $14,715 $63 $14,715
180,554
kWh
- -
02 2.4224: Upgrade controls on compressors $2,205 $219 $1,995
24,473
kWh
$211
-
kW-mo/yr
-
03 2.4221: Install compressor air intakes in coolest locations $2,303 $702 $2,083
25,553
kWh
$220
-
kW-mo/yr
-
04 2.7221: Lower temperature during the winter season and vice-versa $666 $262 $610
7,488
kWh
- $56
-
MMBtu
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,064 $845 $2,064
25,328
kWh
- -
06 2.2437: Recover waste heat from equipment $4,143 $2,198 $4,143
50,952
kWh
- -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $11,072 $6,299 $10,011
122,834
kWh
$1,061
-
kW-mo/yr
-
08 2.4133: Use most efficient type of electric motors $6,868 $7,911 $6,211
76,212
kWh
$657
-
kW-mo/yr
-
09 2.2414: Use waste heat from hot flue gases to preheat $12,808 $16,500 - - $12,808
-
MMBtu
TOTAL RECOMMENDED $56,845 $34,999 $41,832
513,394
kWh
$2,149
-
kW-mo/yr
$12,864
-
MMBtu
TOTAL IMPLEMENTED - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs