| Assessment Year | 2004 |
|---|---|
| Principal Product | Signs and Sign Cases |
| NAICS | 339950: Sign Manufacturing |
| SIC | 3993: Signs and Advertising Specialties |
| Sales Range | $10 M to 50M |
| # of Employees | 150 |
| Plant Area |
121,000
ft2
|
| Annual Production | 300
pieces
|
| Production Hrs. Annual | 2,080
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $43,468 | 1,194,960 |
kWh
|
$0.036 |
| Electricity Demand | $39,353 | 3,206 |
kW-mo/yr
|
$12.27 |
| Natural Gas | $68,928 | 9,035 |
MMBtu
|
$7.63 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $49,409 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $13,582 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.2531: Re-size charging openings or add movable cover or door | $14,742 | $10,000 | - | - |
$1,742
-
MMBtu
|
$13,000 | - | |
| 02 | 2.7111: Reduce illumination to minimum necessary levels | $4,548 | $320 |
$1,463
40,186
kWh
|
$2,845
-
kW-mo/yr
|
- | $87 | $153 | |
| 03 | 2.2531: Re-size charging openings or add movable cover or door | $3,575 | $3,000 | - | - |
$3,575
-
MMBtu
|
- | - | |
| 04 | 2.7231: Use radiant heater for spot heating | $2,983 | $4,250 | - | - |
$2,983
-
MMBtu
|
- | - | |
| 05 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $818 | $60 |
$278
7,636
kWh
|
$540
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.7135: Install occupancy sensors | $749 | $720 |
$172
4,736
kWh
|
$577
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4231: Reduce the pressure of compressed air to the minimum required | $364 | - |
$124
3,394
kWh
|
$240
-
kW-mo/yr
|
- | - | - | |
| 08 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $234 | $210 |
$97
2,663
kWh
|
$45
-
kW-mo/yr
|
- | $58 | $34 | |
| 09 | 2.7134: Use photocell controls | $229 | $250 |
$44
1,207
kWh
|
$180
-
kW-mo/yr
|
- | $1 | $4 | |
| 10 | 2.4133: Use most efficient type of electric motors | $173 | $292 |
$39
1,084
kWh
|
$134
-
kW-mo/yr
|
- | - | - | |
| 11 | 2.4314: Use synthetic lubricant | $124 | $30 |
$42
1,164
kWh
|
$82
-
kW-mo/yr
|
- | - | - | |
| 12 | 3.2121: Convert to electrostatic powder coating | $11,120 | $5,174 | - | - | - | - | $11,120 | |
| 13 | 4.447: Automate payroll system | $9,750 | $2,500 | - | - | - | $9,750 | - | |
| TOTAL RECOMMENDED | $49,409 | $26,806 |
$2,259
62,070
kWh
|
$4,643
-
kW-mo/yr
|
$8,300
-
MMBtu
|
$22,896 | $11,311 | ||
| TOTAL IMPLEMENTED | $13,582 | $6,486 |
$752
20,677
kWh
|
$1,618
-
kW-mo/yr
|
- | $58 | $11,154 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs