ITAC Assessment: IP0113
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ITAC Assessment: IP0113
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Assessment Year 2019
Principal Product Cosmetics
NAICS 325620: Toilet Preparation Manufacturing
SIC 2844: Perfumes, Cosmetics, and Other Toilet Preparations
Sales Range $10
M
to 50
M
# of Employees 66
Plant Area 55,000
ft2
Annual Production 20,000,000
units
Production Hrs. Annual 4,366
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $64,976 977,400
kWh
Electricity Demand $41,519 1,998
kW-mo/yr
Electricity Fees $(-697.0) -
Natural Gas $36,528 8,234
MMBtu
TOTAL YEARLY COSTS $142,326
RECOMMENDED SAVINGS* $17,584 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $2,413

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.7221: Lower temperature during the winter season and vice-versa $2,753 - $2,268
20,844
kWh
- - $485
-
MMBtu
02 2.8112: Combine utility meters $1,625 - - - $1,625 -
03 2.4231: Reduce the pressure of compressed air to the minimum required $1,595 $4 $781
14,192
kWh
$814
-
kW-mo/yr
- -
04 2.8114: Change rate schedules or other changes in utility service $783 - - - $783 -
05 2.4322: Use or replace with energy efficient substitutes $629 - $629
5,781
kWh
- - -
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,196 $72 $1,196
21,742
kWh
- - -
07 2.7134: Use photocell controls $151 $71 $151
1,380
kWh
- - -
08 2.7135: Install occupancy sensors $591 $501 $591
8,257
kWh
- - -
09 2.3212: Optimize plant power factor $1,564 $876 - - $1,564 -
10 2.6231: Utilize controls to operate equipment only when needed $775 $765 $775
14,093
kWh
- - -
11 2.7142: Utilize higher efficiency lamps and/or ballasts $476 $1,343 $453
4,359
kWh
$23
-
kW-mo/yr
- -
12 2.2437: Recover waste heat from equipment $892 $2,129 $(-31.0)
(-568)
kWh
$(-31.0)
-
kW-mo/yr
- $954
-
MMBtu
13 2.2414: Use waste heat from hot flue gases to preheat $4,555 $21,000 - - - $4,555
-
MMBtu
TOTAL RECOMMENDED $17,584 $26,760 $6,812
90,081
kWh
$806
-
kW-mo/yr
$3,972 $5,994
-
MMBtu
TOTAL IMPLEMENTED $2,413 $1,987 $2,390
35,738
kWh
$23
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs