| Assessment Year | 2018 |
|---|---|
| Principal Product | PVD Wheels (chrome plastic coating on wheels) |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $50 M to 100M |
| # of Employees | 75 |
| Plant Area |
188,500
ft2
|
| Annual Production | 260,000
pieces
|
| Production Hrs. Annual | 6,000
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $450,511 | 6,615,000 |
kWh
|
$0.068 |
| Electricity Demand | $153,685 | 15,584 |
kW-mo/yr
|
$9.86 |
| Electricity Fees | $10,155 | - |
|
- |
| Natural Gas | $300,003 | 61,334 |
MMBtu
|
$4.89 |
| TOTAL YEARLY COSTS | $914,354 | |||
| RECOMMENDED SAVINGS* | $87,426 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $72,598 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|---|
| 01 | 2.4231: Reduce the pressure of compressed air to the minimum required | $23,973 | $5 |
$18,589
272,964
kWh
|
$5,384
-
kW-mo/yr
|
- | |
| 02 | 2.7224: Reduce space conditioning during non-working hours | $742 | - |
$253
3,721
kWh
|
- |
$489
-
MMBtu
|
|
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,835 | $130 |
$4,835
71,003
kWh
|
- | - | |
| 04 | 2.4239: Eliminate or reduce compressed air usage | $1,072 | $30 |
$1,072
15,737
kWh
|
- | - | |
| 05 | 2.7135: Install occupancy sensors | $21,079 | $3,360 |
$21,079
309,523
kWh
|
- | - | |
| 06 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $3,905 | $5,340 |
$3,027
44,453
kWh
|
$878
-
kW-mo/yr
|
- | |
| 07 | 2.7241: Install outside air damper / economizer on hvac unit | $13,014 | $13,520 |
$13,014
191,097
kWh
|
- | - | |
| 08 | 2.2511: Insulate bare equipment | $655 | $945 | - | - |
$655
-
MMBtu
|
|
| 09 | 2.4221: Install compressor air intakes in coolest locations | $11,070 | $21,274 |
$8,585
126,060
kWh
|
$2,485
-
kW-mo/yr
|
- | |
| 10 | 2.2414: Use waste heat from hot flue gases to preheat | $7,081 | $30,250 | - | - |
$7,081
-
MMBtu
|
|
| TOTAL RECOMMENDED | $87,426 | $74,854 |
$70,454
1,034,558
kWh
|
$8,747
-
kW-mo/yr
|
$8,225
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $72,598 | $61,304 |
$56,115
824,003
kWh
|
$8,747
-
kW-mo/yr
|
$7,736
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs