ITAC Assessment: UA0049
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ITAC Assessment: UA0049
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Assessment Year 2010
Principal Product Pipe Coatings
NAICS 238320: Painting and Wall Covering Contractors
SIC 1721: Painting and Paper Hanging
Sales Range $5
M
to 10
M
# of Employees 27
Plant Area 66,700
ft2
Annual Production 2,500
thousand feet
Production Hrs. Annual 2,210
hrs
Location (State) Alabama

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $172,653 1,284,850
kWh
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $91,065 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $66,640

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Fees Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $19,990 $39,640 $19,990
143,245
kWh
-
02 2.2437: Recover waste heat from equipment $10,150 $384 $10,150
94,055
kWh
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $8,870 - $8,870
66,880
kWh
-
04 2.4239: Eliminate or reduce compressed air usage $1,275 $2,520 $1,275
10,320
kWh
-
05 2.7142: Utilize higher efficiency lamps and/or ballasts $7,170 $22,560 $7,170
56,800
kWh
-
06 2.7134: Use photocell controls $1,280 $670 $1,280
12,120
kWh
-
07 2.7135: Install occupancy sensors $1,060 $935 $1,060
9,820
kWh
-
08 2.2515: Use optimum thickness insulation $13,000 $13,430 $13,000
93,745
kWh
-
09 2.2311: Heat treat parts only to required specifications or standards $2,800 $2,000 $2,800
16,200
kWh
-
10 2.8112: Combine utility meters $25,470 $17,700 - $25,470
TOTAL RECOMMENDED $91,065 $99,839 $65,595
503,185
kWh
$25,470
TOTAL IMPLEMENTED $66,640 $83,219 $41,170
320,120
kWh
$25,470
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Fees Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs