ITAC Assessment: IP0095
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Assessment Year 2017
Principal Product Automotive Parts
NAICS 332117: Powder Metallurgy Part Manufacturing
SIC 3499: Fabricated Metal Products, Not Elsewhere Classified
Sales Range $50
M
to 100
M
# of Employees 430
Plant Area 310,200
ft2
Annual Production 12,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,061,774 45,446,327
kWh
Electricity Demand $1,131,915 75,533
kW-mo/yr
Electricity Fees $18,472 -
Natural Gas $143,895 25,894
MMBtu
TOTAL YEARLY COSTS $3,356,056
RECOMMENDED SAVINGS* $149,418 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $109,666

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7221: Lower temperature during the winter season and vice-versa $8,935 $25 $1,155
25,435
kWh
- $7,780
-
MMBtu
02 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $13,023 $2,041 $13,023
286,840
kWh
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $68,255 $11,125 $41,735
919,277
kWh
$26,520
-
kW-mo/yr
-
04 2.4221: Install compressor air intakes in coolest locations $17,327 $3,124 $10,592
233,314
kWh
$6,735
-
kW-mo/yr
-
05 2.4111: Utilize energy-efficient belts and other improved mechanisms $3,822 $835 $2,337
51,480
kWh
$1,485
-
kW-mo/yr
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,356 $3,070 $9,356
206,070
kWh
- -
07 2.7135: Install occupancy sensors $2,961 $1,093 $2,961
65,226
kWh
- -
08 2.2437: Recover waste heat from equipment $13,700 $6,580 $(-15.0)
(-337)
kWh
$(-1.5)
-
kW-mo/yr
$13,716
-
MMBtu
09 2.4322: Use or replace with energy efficient substitutes $4,060 $2,194 $4,204
92,598
kWh
$(-144.0)
-
kW-mo/yr
-
10 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $7,136 $3,970 $7,136
157,186
kWh
- -
11 2.4322: Use or replace with energy efficient substitutes $843 $1,000 $843
18,571
kWh
- -
TOTAL RECOMMENDED $149,418 $35,057 $93,327
2,055,660
kWh
$34,595
-
kW-mo/yr
$21,496
-
MMBtu
TOTAL IMPLEMENTED $109,666 $21,324 $75,366
1,660,034
kWh
$26,520
-
kW-mo/yr
$7,780
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs