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ITAC Assessment: IP0083
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ITAC Assessment: IP0083
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Indiana University-Purdue University Indiana University-Purdue University
Assessment Year 2017
Principal Product Automotive Shocks and Struts
NAICS 336330: Motor Vehicle Steering and Suspension Components (except Spring) Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $100
M
to 500
M
# of Employees 840
Plant Area 573,000
ft2
Annual Production 10,400,000
units
Production Hrs. Annual 8,568
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,168,543 38,757,126
kWh
Electricity Demand $1,938,321 80,992
kW-mo/yr
Electricity Fees $15,658 -
Natural Gas $223,217 51,884
MMBtu
TOTAL YEARLY COSTS $3,345,739
RECOMMENDED SAVINGS* $132,989 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $84,848

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $25,016 $5 $11,807
393,580
kWh
$13,209
-
kW-mo/yr
- -
02 2.2621: Modify refrigeration system to operate at a lower pressure $15,779 $5 $7,454
248,455
kWh
$8,325
-
kW-mo/yr
- -
03 2.6218: Turn off equipment when not in use $3,290 - $3,290
109,657
kWh
- - -
04 2.4322: Use or replace with energy efficient substitutes $1,706 - $816
27,200
kWh
$890
-
kW-mo/yr
- -
05 2.2437: Recover waste heat from equipment $20,472 $1,434 $(-2.4)
(-81)
kWh
$(-5.8)
-
kW-mo/yr
- $20,480
-
MMBtu
06 2.4221: Install compressor air intakes in coolest locations $15,077 $1,296 $7,152
238,392
kWh
$7,925
-
kW-mo/yr
- -
07 2.7135: Install occupancy sensors $13,276 $7,860 $13,276
442,521
kWh
- - -
08 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $23,581 $23,044 $23,581
786,028
kWh
- - -
09 2.4322: Use or replace with energy efficient substitutes $2,902 $3,417 $2,902
96,743
kWh
- - -
10 2.1221: Replace obsolete burners with more efficient ones $3,250 $5,000 - - - $3,250
-
MMBtu
11 2.3212: Optimize plant power factor $8,640 $34,900 - - $8,640 -
TOTAL RECOMMENDED $132,989 $76,961 $70,276
2,342,496
kWh
$30,343
-
kW-mo/yr
$8,640 $23,730
-
MMBtu
TOTAL IMPLEMENTED $84,848 $35,622 $62,824
2,094,121
kWh
$22,024
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs