ITAC Assessment: IP0069
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ITAC Assessment: IP0069
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Assessment Year 2016
Principal Product Car Seats
NAICS 336360: Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2396: Automotive Trimmings, Apparel Findings, and Related Products
Sales Range $100
M
to 500
M
# of Employees 380
Plant Area 233,500
ft2
Annual Production 234,067
units
Production Hrs. Annual 5,880
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $301,979 4,588,510
kWh
Electricity Demand $110,445 9,922
kW-mo/yr
Electricity Fees $9,903 -
Natural Gas $42,549 5,123
MMBtu
Waste Disposal Costs
Water Usage $10,297 247,000
Tgal
TOTAL YEARLY COSTS $475,173
RECOMMENDED SAVINGS* $92,563 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $46,459

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4323: Use optimum size and capacity equipment $490 - $398
6,045
kWh
$92
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,282 $21 $1,694
25,734
kWh
$588
-
kW-mo/yr
-
03 2.2621: Modify refrigeration system to operate at a lower pressure $5,637 $3 $4,190
63,665
kWh
$1,447
-
kW-mo/yr
-
04 2.7135: Install occupancy sensors $9,327 $377 $9,327
141,731
kWh
- -
05 2.3192: Use fossil fuel powered generator during peak demand periods $50 $5 - $50
-
kW-mo/yr
-
06 2.2531: Re-size charging openings or add movable cover or door $2,989 $215 - - $2,989
-
MMBtu
07 2.4323: Use optimum size and capacity equipment $27,384 $7,218 $27,384
416,100
kWh
- -
08 2.7241: Install outside air damper / economizer on hvac unit $22,750 $12,163 $22,750
345,693
kWh
- -
09 2.2437: Recover waste heat from equipment $1,712 $1,271 - - $1,712
-
MMBtu
10 2.7142: Utilize higher efficiency lamps and/or ballasts $3,756 $4,316 $2,576
39,145
kWh
$1,180
-
kW-mo/yr
-
11 2.7142: Utilize higher efficiency lamps and/or ballasts $231 $351 $231
3,504
kWh
- -
12 2.7447: Install vinyl strip / high speed / air curtain doors $15,955 $38,395 - - $15,955
-
MMBtu
TOTAL RECOMMENDED $92,563 $64,335 $68,550
1,041,617
kWh
$3,357
-
kW-mo/yr
$20,656
-
MMBtu
TOTAL IMPLEMENTED $46,459 $12,498 $41,610
632,259
kWh
$1,860
-
kW-mo/yr
$2,989
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs