ITAC Assessment: IP0067
ITAC logo
ITAC Assessment: IP0067
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2016
Principal Product Security Hardware
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3429: Hardware, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 500
Plant Area 330,000
ft2
Annual Production 2,239,051
lb
Production Hrs. Annual 6,240
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $474,135 8,296,680
kWh
Electricity Demand $196,300 19,009
kW-mo/yr
Electricity Fees $3,036 -
Natural Gas $107,517 14,898
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $142,225 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $60,740

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
01 2.4322: Use or replace with energy efficient substitutes $996 - $797
14,235
kWh
$199
-
kW-mo/yr
- - -
02 2.4231: Reduce the pressure of compressed air to the minimum required $8,092 $5 $5,094
90,972
kWh
$2,998
-
kW-mo/yr
- - -
03 2.6218: Turn off equipment when not in use $9,360 $3 - - - $9,360
-
MMBtu
-
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $10,858 $765 $8,048
143,723
kWh
$2,810
-
kW-mo/yr
- - -
05 2.4322: Use or replace with energy efficient substitutes $35,374 $3,150 $35,374
631,686
kWh
- - - -
06 2.7135: Install occupancy sensors $12,719 $2,549 $12,719
227,123
kWh
- - - -
07 2.7111: Reduce illumination to minimum necessary levels $3,896 $791 $2,887
51,555
kWh
$1,009
-
kW-mo/yr
- - -
08 3.5131: Recycle white water $18,931 $7,044 $(-1,210.0)
(-21,600)
kWh
$(-92.0)
-
kW-mo/yr
- - $20,233
-
Tgal
09 2.2533: Replace air curtain doors with solid doors $8,382 $11,725 $102
1,827
kWh
- - $8,280
-
MMBtu
-
10 2.4111: Utilize energy-efficient belts and other improved mechanisms $9,775 $15,000 $4,856
87,848
kWh
$4,919
-
kW-mo/yr
- - -
11 2.3212: Optimize plant power factor $5,105 $12,251 - - $5,105 - -
12 4.812: Apply for investment incentives $4,112 $10,000 - - $4,112 - -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $14,007 $58,641 $10,379
185,341
kWh
$3,628
-
kW-mo/yr
- - -
14 2.2511: Insulate bare equipment $40 $167 - - - $40
-
MMBtu
-
15 2.2514: Cover open tanks $578 $2,692 - - - $578
-
MMBtu
-
TOTAL RECOMMENDED $142,225 $124,783 $79,046
1,412,710
kWh
$15,471
-
kW-mo/yr
$9,217 $18,258
-
MMBtu
$20,233
-
Tgal
TOTAL IMPLEMENTED $60,740 $14,085 $44,219
789,644
kWh
$3,009
-
kW-mo/yr
$4,112 $9,400
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs