ITAC Assessment: IP0057
ITAC logo
ITAC Assessment: IP0057
Grant Funding Opportunity NOW OPEN
Up to $300k at 50% cost share for qualifying* projects.
Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received an ITAC, Onsite Energy/CHP TAP, or qualified equivalent assessment since 2018 can now apply for grants for implementation of assessment recommendations at up to 50% of qualifying* project costs with a maximum of $300,000 per grant.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
Assessment Year 2016
Principal Product Auto Parts and Accessories
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $5
M
to 10
M
# of Employees 47
Plant Area 250,000
ft2
Annual Production 632,022
pieces
Production Hrs. Annual 2,083
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $180,429 2,971,003
kWh
Electricity Demand $67,061 11,575
kW-mo/yr
Electricity Fees $1,800 -
Natural Gas $111,247 17,279
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $40,156 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,006

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,552 - $1,001
16,477
kWh
$551
-
kW-mo/yr
- -
02 4.821: Pay bills on time to avoid late fees $560 - - - $560 -
03 2.4323: Use optimum size and capacity equipment $311 - $274
4,513
kWh
$37
-
kW-mo/yr
- -
04 2.2514: Cover open tanks $3,767 - - - - $3,767
-
MMBtu
05 2.7224: Reduce space conditioning during non-working hours $401 $20 - - - $401
-
MMBtu
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,020 $115 $2,020
33,264
kWh
- - -
07 2.7135: Install occupancy sensors $5,533 $807 $5,533
91,116
kWh
- - -
08 2.2511: Insulate bare equipment $3,328 $604 - - - $3,328
-
MMBtu
09 2.1233: Analyze flue gas for proper air/fuel ratio $927 $200 - - - $927
-
MMBtu
10 2.432: Hardware $747 $260 $747
12,304
kWh
- - -
11 2.4221: Install compressor air intakes in coolest locations $788 $1,027 $577
9,499
kWh
$212
-
kW-mo/yr
- -
12 2.4131: Size electric motors for peak operating efficiency $5,971 $8,516 $3,852
63,427
kWh
$2,119
-
kW-mo/yr
- -
13 2.7142: Utilize higher efficiency lamps and/or ballasts $260 $440 $260
4,380
kWh
- - -
14 2.7142: Utilize higher efficiency lamps and/or ballasts $4,183 $7,207 $2,703
44,507
kWh
$1,480
-
kW-mo/yr
- -
15 2.2437: Recover waste heat from equipment $464 $1,038 - - - $464
-
MMBtu
16 2.4111: Utilize energy-efficient belts and other improved mechanisms $190 $664 $123
2,021
kWh
$68
-
kW-mo/yr
- -
17 2.3192: Use fossil fuel powered generator during peak demand periods $8,619 $30,789 $4,464
73,500
kWh
$10,440
-
kW-mo/yr
- $(-6,285.0)
-
MMBtu
18 2.4133: Use most efficient type of electric motors $534 $2,607 $346
5,697
kWh
$188
-
kW-mo/yr
- -
TOTAL RECOMMENDED $40,156 $54,294 $21,900
360,704
kWh
$15,095
-
kW-mo/yr
$560 $2,602
-
MMBtu
TOTAL IMPLEMENTED $9,006 $4,286 $3,496
57,666
kWh
$256
-
kW-mo/yr
$560 $4,694
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs