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ITAC Assessment: IP0055
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ITAC Assessment: IP0055
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Find Something New - Open Random Assessment MAIN ITAC SITE VERSION [FOR BETA TESTING ONLY]
Indiana University-Purdue University Indiana University-Purdue University
Assessment Year 2015
Principal Product Plastic Molding
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 170
Plant Area 84,000
ft2
Annual Production 140,000,000
pieces
Production Hrs. Annual 6,120
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $325,887 4,724,400
kWh
Electricity Demand $148,448 10,138
kW-mo/yr
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $16,894 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $7,988

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $5,465 $3 $3,859
55,937
kWh
$1,606
-
kW-mo/yr
02 2.4323: Use optimum size and capacity equipment $2,351 - $524
7,595
kWh
$1,827
-
kW-mo/yr
03 2.6218: Turn off equipment when not in use $1,460 $3 $1,460
21,162
kWh
-
04 2.2621: Modify refrigeration system to operate at a lower pressure $1,413 $3 $998
14,475
kWh
$415
-
kW-mo/yr
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,177 $86 $4,177
60,560
kWh
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,460 $1,880 $1,031
14,945
kWh
$429
-
kW-mo/yr
07 2.4221: Install compressor air intakes in coolest locations $568 $1,146 $401
5,814
kWh
$167
-
kW-mo/yr
TOTAL RECOMMENDED $16,894 $3,121 $12,450
180,488
kWh
$4,444
-
kW-mo/yr
TOTAL IMPLEMENTED $7,988 $89 $6,161
89,317
kWh
$1,827
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs