ITAC Assessment: IP0036
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ITAC Assessment: IP0036
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Assessment Year 2015
Principal Product plastic device components
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3089: Plastics Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 125
Plant Area 68,000
ft2
Annual Production 70,000,000
pieces
Production Hrs. Annual 5,900
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $216,389 5,314,114
kWh
Electricity Demand $265,155 11,319
kW-mo/yr
Electricity Fees $1,868 -
Natural Gas $14,741 1,623
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $112,375 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings
01 3.6192: Use a less expensive method of waste removal $102,924 - - - - - $102,924
-
lb
02 2.2211: Use optimum temperature $1,853 - - - $1,853
-
MMBtu
- -
03 2.7135: Install occupancy sensors $1,622 $560 $1,622
40,259
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,492 - $1,492
37,017
kWh
- - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,188 - $544
13,511
kWh
$644
-
kW-mo/yr
- - -
06 2.2521: Isolate steam lines to avoid heating air conditioned areas $61 $19 $61
1,525
kWh
- - - -
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,161 $1,811 $532
13,205
kWh
$629
-
kW-mo/yr
- - -
08 2.4221: Install compressor air intakes in coolest locations $1,780 $1,780 $816
20,247
kWh
$964
-
kW-mo/yr
- - -
09 3.4115: Recover and reuse cooling water $188 $120 - - - $188
-
gal
-
10 2.7142: Utilize higher efficiency lamps and/or ballasts $106 $240 $106
2,628
kWh
- - - -
TOTAL RECOMMENDED $112,375 $4,530 $5,173
128,392
kWh
$2,237
-
kW-mo/yr
$1,853
-
MMBtu
$188
-
gal
$102,924
-
lb
TOTAL IMPLEMENTED - - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings Solid Waste (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs