ITAC Assessment: IP0033
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ITAC Assessment: IP0033
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Assessment Year 2015
Principal Product Plastic Bottles
NAICS 326160: Plastics Bottle Manufacturing
SIC 3085: Plastics Bottles
Sales Range $10
M
to 50
M
# of Employees 85
Plant Area 100,000
ft2
Annual Production 37,314,865
units
Production Hrs. Annual 5,952
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $143,291 2,491,200
kWh
Electricity Demand $83,409 7,367
kW-mo/yr
Electricity Fees $6,739 -
Natural Gas $16,716 1,781
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $27,623 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $14,217

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,557 - $3,557
60,728
kWh
- - -
02 2.7135: Install occupancy sensors $1,742 $240 $1,742
29,734
kWh
- - -
03 2.4322: Use or replace with energy efficient substitutes $520 $144 $520
8,880
kWh
- - -
04 2.2313: Use batch firing with kiln "furniture" specifically designed $4,925 $3,000 - - $4,925
-
MMBtu
-
05 2.4221: Install compressor air intakes in coolest locations $1,961 $1,864 $1,398
23,868
kWh
$563
-
kW-mo/yr
- -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,018 $3,232 $1,433
24,465
kWh
$585
-
kW-mo/yr
- -
07 2.4131: Size electric motors for peak operating efficiency $1,865 $3,720 $1,865
31,831
kWh
- - -
08 2.3212: Optimize plant power factor $4,939 $10,200 - - - $4,939
09 2.2533: Replace air curtain doors with solid doors $6,096 $25,603 - - $6,096
-
MMBtu
-
TOTAL RECOMMENDED $27,623 $48,003 $10,515
179,506
kWh
$1,148
-
kW-mo/yr
$11,021
-
MMBtu
$4,939
TOTAL IMPLEMENTED $14,217 $15,536 $8,130
138,795
kWh
$1,148
-
kW-mo/yr
- $4,939
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs