ITAC Assessment: IP0022
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ITAC Assessment: IP0022
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Assessment Year 2014
Principal Product Dry milled corn products
NAICS 311211: Flour Milling
SIC 2041: Flour and Other Grain Mill Products
Sales Range $50
M
to 100
M
# of Employees 46
Plant Area 97,245
ft2
Annual Production 5,500,000
bushels
Production Hrs. Annual 7,200
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $408,075 5,848,281
kWh
Electricity Demand $66,065 14,071
kW-mo/yr
Natural Gas $91,162 18,045
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $19,414 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,751

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $1,259 - $988
21,312
kWh
$271
-
kW-mo/yr
-
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,314 $152 $6,314
136,171
kWh
- -
03 2.7135: Install occupancy sensors $631 $212 $631
13,603
kWh
- -
04 2.7241: Install outside air damper / economizer on hvac unit $2,868 $2,394 - - $2,868
-
MMBtu
05 2.1233: Analyze flue gas for proper air/fuel ratio $4,308 $3,528 - - $4,308
-
MMBtu
06 2.4111: Utilize energy-efficient belts and other improved mechanisms $2,458 $2,226 $2,103
45,360
kWh
$355
-
kW-mo/yr
-
07 2.7142: Utilize higher efficiency lamps and/or ballasts $870 $1,590 $744
16,055
kWh
$126
-
kW-mo/yr
-
08 2.4221: Install compressor air intakes in coolest locations $706 $1,711 $554
11,954
kWh
$152
-
kW-mo/yr
-
TOTAL RECOMMENDED $19,414 $11,813 $11,334
244,455
kWh
$904
-
kW-mo/yr
$7,176
-
MMBtu
TOTAL IMPLEMENTED $12,751 $5,270 $8,046
173,538
kWh
$397
-
kW-mo/yr
$4,308
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs