ITAC Assessment: IP0011
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ITAC Assessment: IP0011
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Assessment Year 2013
Principal Product Pneumatic, Hydraulic and Electric actuators
NAICS 333995: Fluid Power Cylinder and Actuator Manufacturing
SIC 3593: Fluid Power Cylinders and Actuators
Sales Range $50
M
to 100
M
# of Employees 124
Plant Area 67,000
ft2
Annual Production 0
pieces
Production Hrs. Annual 2,760
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $141,924 2,769,000
kWh
Electricity Demand $64,943 7,001
kW-mo/yr
Natural Gas $7,580 840
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $203,165 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $54,466

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings By-product Production Savings
01 2.6218: Turn off equipment when not in use $13,897 - $13,897
201,408
kWh
- - -
02 2.6242: Minimize operation of equipment maintained in standby condition $12,093 - $12,093
174,000
kWh
- - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,058 - $6,058
87,160
kWh
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,428 - $1,084
15,600
kWh
$344
-
kW-mo/yr
- -
05 2.6224: Schedule baking times of small and large components $980 - $980
14,100
kWh
- - -
06 4.112: Replace old machine with new automatic multi-station tool $131,250 $15,000 - - - $131,250
07 2.4221: Install compressor air intakes in coolest locations $3,449 $1,081 $2,335
33,600
kWh
$1,114
-
kW-mo/yr
- -
08 2.3212: Optimize plant power factor $14,000 $9,864 - - $14,000 -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $20,010 $27,442 $15,157
219,674
kWh
$4,853
-
kW-mo/yr
- -
TOTAL RECOMMENDED $203,165 $53,387 $51,604
745,542
kWh
$6,311
-
kW-mo/yr
$14,000 $131,250
TOTAL IMPLEMENTED $54,466 $27,442 $49,269
711,942
kWh
$5,197
-
kW-mo/yr
- -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs