| Assessment Year | 2012 |
|---|---|
| Principal Product | Roll Formed Specialty Tubing and Formed Metal |
| NAICS | 332114: Custom Roll Forming |
| SIC | 3449: Miscellaneous Structural Metal Work |
| Sales Range | $10 M to 50M |
| # of Employees | 80 |
| Plant Area |
126,732
ft2
|
| Annual Production | 19,719
ton
|
| Production Hrs. Annual | 6,120
hrs
|
| Location (State) | Indiana |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $189,418 | 2,322,000 |
kWh
|
$0.082 |
| Electricity Demand | $0.0 | 6,840 |
kW-mo/yr
|
$0.000 |
| Natural Gas | $24,517 | 2,604 |
MMBtu
|
$9.42 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $35,712 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $29,160 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Natural Gas Savings |
|---|---|---|---|---|---|---|
| 01 | 2.6218: Turn off equipment when not in use | $18,621 | - |
$18,621
228,206
kWh
|
- | |
| 02 | 2.4231: Reduce the pressure of compressed air to the minimum required | $1,887 | - |
$1,887
20,354
kWh
|
- | |
| 03 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $1,515 | $140 |
$1,515
18,560
kWh
|
- | |
| 04 | 2.2437: Recover waste heat from equipment | $3,900 | $1,320 | - |
$3,900
-
MMBtu
|
|
| 05 | 2.4223: Install direct acting units in place of compressed air pressure system in safety system | $2,700 | $1,250 |
$2,700
33,050
kWh
|
- | |
| 06 | 2.4131: Size electric motors for peak operating efficiency | $5,124 | $4,678 |
$5,124
62,790
kWh
|
- | |
| 07 | 2.2511: Insulate bare equipment | $1,205 | $1,430 |
$1,205
13,392
kWh
|
- | |
| 08 | 2.4221: Install compressor air intakes in coolest locations | $760 | $1,216 |
$760
9,350
kWh
|
- | |
| TOTAL RECOMMENDED | $35,712 | $10,034 |
$31,812
385,702
kWh
|
$3,900
-
MMBtu
|
||
| TOTAL IMPLEMENTED | $29,160 | $6,138 |
$25,260
309,556
kWh
|
$3,900
-
MMBtu
|
||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Natural Gas Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs