ITAC Assessment: IP0001
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ITAC Assessment: IP0001
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Assessment Year 2012
Principal Product Rubber bellows and boots
NAICS 339991: Gasket, Packing, and Sealing Device Manufacturing
SIC 3053: Gaskets, Packing, and Sealing Devices
Sales Range $10
M
to 50
M
# of Employees 160
Plant Area 66,197
ft2
Annual Production 49,192,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $250,928 7,603,893
kWh
Electricity Demand $42,463 2,172
kW-mo/yr
Natural Gas $70,920 8,964
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $120,162 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $39,482

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $75,906 - - $75,906
-
kW-mo/yr
-
02 2.4231: Reduce the pressure of compressed air to the minimum required $3,247 - $1,517
46,000
kWh
$1,730
-
kW-mo/yr
-
03 2.6218: Turn off equipment when not in use $93 - $93
2,795
kWh
- -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $19,200 $8,348 $10,110
304,613
kWh
$8,340
-
kW-mo/yr
$750
05 2.4221: Install compressor air intakes in coolest locations $1,454 $1,300 $680
20,606
kWh
$774
-
kW-mo/yr
-
06 2.7232: Replace existing hvac unit with high efficiency model $16,942 $80,000 $9,200
277,200
kWh
$7,742
-
kW-mo/yr
-
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $3,320 $17,272 $3,320
100,057
kWh
- -
TOTAL RECOMMENDED $120,162 $106,920 $24,920
751,271
kWh
$94,492
-
kW-mo/yr
$750
TOTAL IMPLEMENTED $39,482 $88,348 $20,920
630,608
kWh
$17,812
-
kW-mo/yr
$750
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs