ITAC Assessment: IC0322
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ITAC Assessment: IC0322
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Assessment Year 2025
Principal Product PVC Resin
NAICS 325211: Plastics Material and Resin Manufacturing
SIC 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers
Sales Range $100
M
to 500
M
# of Employees 95
Plant Area 550,000
ft2
Annual Production 25,000
ton
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,021,530 43,468,618
kWh
Electricity Demand $626,932 79,056
kW-mo/yr
Electricity Fees $263,934 -
Natural Gas $424,809 459,009
MMBtu
Waste Disposal Costs
Water Usage $306,891 79,574
Tgal
Water Disposal $2,119,239 62,261
Tgal
TOTAL YEARLY COSTS $5,763,336
RECOMMENDED SAVINGS* $197,867 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
01 2.1221: Replace obsolete burners with more efficient ones $102,930 $45,500 - - $102,930
-
MMBtu
-
02 2.2427: Use waste heat from hot flue gases to preheat incoming fluids $5,455 $41,668 - - $5,455
-
MMBtu
-
03 2.2121: Increase amount of condensate returned $36,404 $43,673 $(-315.2)
(-6,707)
kWh
$(-69.2)
-
kW-mo/yr
$1,006
-
MMBtu
$35,783
-
Tgal
04 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $15,262 $24,421 $12,397
263,773
kWh
$2,865
-
kW-mo/yr
- -
05 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $2,041 $210 $1,675
35,648
kWh
$365
-
kW-mo/yr
- -
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $25,000 $1,250 $20,306
432,043
kWh
$4,694
-
kW-mo/yr
- -
07 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $1,658 $693 $1,372
29,199
kWh
$285
-
kW-mo/yr
- -
08 2.7261: Install timers and/or thermostats $4,457 $211 $2,417
51,432
kWh
$2,039
-
kW-mo/yr
- -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,919 - $2,371
50,445
kWh
$548
-
kW-mo/yr
- -
10 2.4239: Eliminate or reduce compressed air usage $1,536 $2,000 $97
2,070
kWh
$1,439
-
kW-mo/yr
- -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $205 $144 $168
3,574
kWh
$37
-
kW-mo/yr
- -
TOTAL RECOMMENDED $197,867 $159,769 $40,489
861,477
kWh
$12,204
-
kW-mo/yr
$109,391
-
MMBtu
$35,783
-
Tgal
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs