| Assessment Year | 2025 |
|---|---|
| Principal Product | PVC Resin |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $100 M to 500M |
| # of Employees | 95 |
| Plant Area |
550,000
ft2
|
| Annual Production | 25,000
ton
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | ||
|---|---|---|---|---|---|
| Electricity Usage | $2,021,530 | 43,468,618 |
kWh
|
$0.047 | |
| Electricity Demand | $626,932 | 79,056 |
kW-mo/yr
|
$7.93 | |
| Electricity Fees | $263,934 | - |
|
- | |
| Natural Gas | $424,809 | 459,009 |
MMBtu
|
$0.93 | |
| Waste Disposal Costs | |||||
| Water Usage | $306,891 | 79,574 |
Tgal
|
$3.86 | |
| Water Disposal | $2,119,239 | 62,261 |
Tgal
|
$34.04 | |
| TOTAL YEARLY COSTS | $5,763,336 | ||||
| RECOMMENDED SAVINGS* | $197,867 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
| IMPLEMENTED SAVINGS* | - | ||||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings |
|---|---|---|---|---|---|---|---|---|
| 01 | 2.1221: Replace obsolete burners with more efficient ones | $102,930 | $45,500 | - | - |
$102,930
-
MMBtu
|
- | |
| 02 | 2.2427: Use waste heat from hot flue gases to preheat incoming fluids | $5,455 | $41,668 | - | - |
$5,455
-
MMBtu
|
- | |
| 03 | 2.2121: Increase amount of condensate returned | $36,404 | $43,673 |
$(-315.2)
(-6,707)
kWh
|
$(-69.2)
-
kW-mo/yr
|
$1,006
-
MMBtu
|
$35,783
-
Tgal
|
|
| 04 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $15,262 | $24,421 |
$12,397
263,773
kWh
|
$2,865
-
kW-mo/yr
|
- | - | |
| 05 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $2,041 | $210 |
$1,675
35,648
kWh
|
$365
-
kW-mo/yr
|
- | - | |
| 06 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $25,000 | $1,250 |
$20,306
432,043
kWh
|
$4,694
-
kW-mo/yr
|
- | - | |
| 07 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $1,658 | $693 |
$1,372
29,199
kWh
|
$285
-
kW-mo/yr
|
- | - | |
| 08 | 2.7261: Install timers and/or thermostats | $4,457 | $211 |
$2,417
51,432
kWh
|
$2,039
-
kW-mo/yr
|
- | - | |
| 09 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $2,919 | - |
$2,371
50,445
kWh
|
$548
-
kW-mo/yr
|
- | - | |
| 10 | 2.4239: Eliminate or reduce compressed air usage | $1,536 | $2,000 |
$97
2,070
kWh
|
$1,439
-
kW-mo/yr
|
- | - | |
| 11 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $205 | $144 |
$168
3,574
kWh
|
$37
-
kW-mo/yr
|
- | - | |
| TOTAL RECOMMENDED | $197,867 | $159,769 |
$40,489
861,477
kWh
|
$12,204
-
kW-mo/yr
|
$109,391
-
MMBtu
|
$35,783
-
Tgal
|
||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs