Assessment Year | 2024 |
---|---|
Principal Product | Nickel and Chromium Electroplating |
NAICS | 332813: Electroplating, Plating, Polishing, Anodizing, and Coloring |
SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
Sales Range | $5 M to 10M |
# of Employees | 25 |
Plant Area |
40,000
ft2
|
Annual Production | 100,000
units
|
Production Hrs. Annual | 4,420
hrs
|
Location (State) | Illinois |
Facility Energy Cost and Usage
Source | Yearly Cost | Usage | Unit Cost | ||
---|---|---|---|---|---|
Electricity Usage | $90,130 | 2,346,232 |
kWh
|
$0.038 | |
Electricity Demand | $68,483 | 6,362 |
kW-mo/yr
|
$10.76 | |
Electricity Fees | $106,406 | - |
|
- | |
Natural Gas | $260,786 | 33,473 |
MMBtu
|
$7.79 | |
Waste Disposal Costs | |||||
Water Usage | $172,657 | 14,671 |
Tgal
|
$11.77 | |
Water Disposal | $17,025 | 11,674 |
Tgal
|
$1.46 | |
TOTAL YEARLY COSTS | $715,488 | ||||
RECOMMENDED SAVINGS* | $83,459 |
See individual recommendations below
*Non-energy impacts included in savings.
|
|||
IMPLEMENTED SAVINGS* | - |
Recommendations
# | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
---|---|---|---|---|---|---|---|
01 | 2.3312: Install efficient rectifiers | $6,191 | $19,124 |
$3,499
92,083
kWh
|
$2,692
-
kW-mo/yr
|
- | |
02 | 2.7316: Centralize control of exhaust fans to ensure their shutdown, or establish program to ensure manual shutdown | $10,127 | $7,240 |
$10,127
266,507
kWh
|
- | - | |
03 | 2.3132: Recharge batteries on during off-peak demand periods | $930 | - | - |
$930
-
kW-mo/yr
|
- | |
04 | 2.4221: Install compressor air intakes in coolest locations | $431 | $1,113 |
$244
6,409
kWh
|
$187
-
kW-mo/yr
|
- | |
05 | 2.4239: Eliminate or reduce compressed air usage | $2,337 | $108 |
$305
8,038
kWh
|
$2,032
-
kW-mo/yr
|
- | |
06 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $704 | - |
$398
10,467
kWh
|
$306
-
kW-mo/yr
|
- | |
07 | 2.9114: Use solar heat to make electricty | $32,668 | $129,265 |
$10,685
281,194
kWh
|
$21,982
-
kW-mo/yr
|
- | |
08 | 2.7231: Use radiant heater for spot heating | $15,053 | $20,087 |
$(-2,686.8)
(-70,704)
kWh
|
$(-6,200.6)
-
kW-mo/yr
|
$23,941
-
MMBtu
|
|
09 | 2.4111: Utilize energy-efficient belts and other improved mechanisms | $972 | $2,234 |
$551
14,496
kWh
|
$421
-
kW-mo/yr
|
- | |
10 | 2.4146: Use adjustable frequency drive or multiple speed motors on existing system | $397 | $597 |
$208
5,468
kWh
|
$189
-
kW-mo/yr
|
- | |
11 | 2.7135: Install occupancy sensors | $151 | $425 |
$46
1,222
kWh
|
$104
-
kW-mo/yr
|
- | |
12 | 2.1223: Install smaller boiler (increase high fire duty cycle) | $11,344 | $21,200 | - | - |
$11,344
-
MMBtu
|
|
13 | 2.2511: Insulate bare equipment | $2,154 | $4,516 |
$806
21,216
kWh
|
$620
-
kW-mo/yr
|
$728
-
MMBtu
|
|
TOTAL RECOMMENDED | $83,459 | $205,909 |
$24,183
636,397
kWh
|
$23,263
-
kW-mo/yr
|
$36,013
-
MMBtu
|
||
TOTAL IMPLEMENTED | - | - | - | - | - | ||
Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings |
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs