ITAC Assessment: IC0240
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ITAC Assessment: IC0240
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Assessment Year 2020
Principal Product Metal Can Coatings
NAICS 332431: Metal Can Manufacturing
SIC 3411: Metal Cans
Sales Range $50
M
to 100
M
# of Employees 44
Plant Area 158,000
ft2
Annual Production 1,900,000
units
Production Hrs. Annual 5,000
hrs
Location (State) Indiana

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $272,301 7,224,000
kWh
Electricity Demand $469,502 18,465
kW-mo/yr
Electricity Fees $47,666 -
Natural Gas $333,279 91,346
MMBtu
Waste Disposal Costs
Water Usage $2,512 4,068
Tgal
Water Disposal $9,448 1,097
Tgal
TOTAL YEARLY COSTS $1,134,708
RECOMMENDED SAVINGS* $110,560 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $101,504

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4133: Use most efficient type of electric motors $47,834 $36,263 $18,355
483,013
kWh
$29,479
-
kW-mo/yr
-
02 2.4221: Install compressor air intakes in coolest locations $260 $444 $260
7,023
kWh
- -
03 2.3212: Optimize plant power factor $30,912 $18,940 - $30,912
-
kW-mo/yr
-
04 2.6212: Turn off equipment during breaks, reduce operating time $16,845 - - - $16,845
-
MMBtu
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $5,653 $5,000 $2,238
55,950
kWh
$3,415
-
kW-mo/yr
-
06 2.4146: Use adjustable frequency drive or multiple speed motors on existing system $9,057 $4,858 $3,475
91,454
kWh
$5,581
-
kW-mo/yr
-
TOTAL RECOMMENDED $110,560 $65,505 $24,328
637,441
kWh
$69,387
-
kW-mo/yr
$16,845
-
MMBtu
TOTAL IMPLEMENTED $101,504 $60,647 $20,853
545,987
kWh
$63,806
-
kW-mo/yr
$16,845
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs