ITAC Assessment: IC0220
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ITAC Assessment: IC0220
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Assessment Year 2019
Principal Product Box Pasta and Oatmeal Cups
NAICS 311230: Breakfast Cereal Manufacturing
SIC 2043: Cereal Breakfast Foods
Sales Range $10
M
to 50
M
# of Employees 273
Plant Area 386,000
ft2
Annual Production 108,000,000
lb
Production Hrs. Annual 6,240
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,106,246 12,946,404
kWh
Electricity Demand $335,024 26,992
kW-mo/yr
Natural Gas $204,145 53,836
MMBtu
Waste Disposal Costs
Water Usage $76,088 8,402
Tgal
TOTAL YEARLY COSTS $1,721,503
RECOMMENDED SAVINGS* $148,279 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $101,799

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $75,268 $7,000 $72,504
725,041
kWh
$2,764
-
kW-mo/yr
- -
02 3.7311: Maintain machines to reduce leaks $8,888 $5,750 $8,558
85,580
kWh
$330
-
kW-mo/yr
- -
03 2.2113: Repair or replace steam traps $17,321 $4,875 - - $14,287
-
MMBtu
$3,034
-
Tgal
04 3.4156: Use flow control valves on equipment to optimize water use $37,319 $5,747 - - $9,520
-
MMBtu
$27,799
-
Tgal
05 2.6231: Utilize controls to operate equipment only when needed $274 $250 $274
2,739
kWh
- - -
06 3.4151: Minimize water usage $9,210 $11,980 - - - $9,210
-
Tgal
TOTAL RECOMMENDED $148,279 $35,602 $81,336
813,360
kWh
$3,093
-
kW-mo/yr
$23,807
-
MMBtu
$40,043
-
Tgal
TOTAL IMPLEMENTED $101,799 $23,855 $72,504
725,041
kWh
$2,764
-
kW-mo/yr
$14,287
-
MMBtu
$12,244
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Usage Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs