ITAC Assessment: IC0205
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ITAC Assessment: IC0205
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Assessment Year 2018
Principal Product Fastener Coatings
NAICS 332722: Bolt, Nut, Screw, Rivet, and Washer Manufacturing
SIC 3452: Bolts, Nuts, Screws, Rivets, and Washers
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 66,000
ft2
Annual Production 12,000,000,000
units
Production Hrs. Annual 5,200
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $188,279 2,510,390
kWh
Electricity Demand $81,036 10,790
kW-mo/yr
Natural Gas $16,069 3,191
MMBtu
TOTAL YEARLY COSTS $285,384
RECOMMENDED SAVINGS* $20,947 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,952

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $1,600 $1,769 $1,230
16,122
kWh
$369
-
kW-mo/yr
-
02 2.7142: Utilize higher efficiency lamps and/or ballasts $11,390 $4,470 $9,441
123,734
kWh
$1,949
-
kW-mo/yr
-
03 2.7221: Lower temperature during the winter season and vice-versa $2,439 - - - $2,439
-
MMBtu
04 2.4221: Install compressor air intakes in coolest locations $611 $2,300 $501
6,599
kWh
$109
-
kW-mo/yr
-
05 2.4231: Reduce the pressure of compressed air to the minimum required $631 $50 $518
6,818
kWh
$113
-
kW-mo/yr
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,523 $30 $1,252
16,467
kWh
$271
-
kW-mo/yr
-
07 2.4133: Use most efficient type of electric motors $2,754 $1,197 $2,262
29,763
kWh
$492
-
kW-mo/yr
-
TOTAL RECOMMENDED $20,947 $9,816 $15,204
199,503
kWh
$3,304
-
kW-mo/yr
$2,439
-
MMBtu
TOTAL IMPLEMENTED $16,952 $6,269 $11,923
156,323
kWh
$2,590
-
kW-mo/yr
$2,439
-
MMBtu
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs