ITAC Assessment: IC0187
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ITAC Assessment: IC0187
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Assessment Year 2011
Principal Product Foam Board Insulation
NAICS 326140: Polystyrene Foam Product Manufacturing
SIC 3086: Plastics Foam Products
Sales Range $50
M
to 100
M
# of Employees 80
Plant Area 220,700
ft2
Annual Production 215,000,000
pieces
Production Hrs. Annual 8,760
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $704,455 12,203,939
kWh
Electricity Demand $13,114 1,696
kW-mo/yr
Natural Gas $57,260 12,078
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $31,754 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* -

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.2612: Use cooling tower water instead of refrigeration $19,544 $36,000 $12,402
213,815
kWh
$7,142
-
kW-mo/yr
- -
02 2.7135: Install occupancy sensors $189 $427 $150
2,573
kWh
$39
-
kW-mo/yr
- -
03 2.7142: Utilize higher efficiency lamps and/or ballasts $2,983 $8,704 $1,696
29,250
kWh
$310
-
kW-mo/yr
$(-174.0) $1,151
04 2.4133: Use most efficient type of electric motors $7,487 $13,428 $6,331
109,163
kWh
$1,156
-
kW-mo/yr
- -
05 2.4323: Use optimum size and capacity equipment $965 $3,337 $965
16,644
kWh
- - -
06 2.7261: Install timers and/or thermostats $236 - $236
4,063
kWh
- - -
07 2.6211: Conserve energy by efficient use of vending machines $350 - $296
5,100
kWh
$54
-
kW-mo/yr
- -
TOTAL RECOMMENDED $31,754 $61,896 $22,076
380,608
kWh
$8,701
-
kW-mo/yr
$(-174.0) $1,151
TOTAL IMPLEMENTED - - - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs