ITAC Assessment: IC0181
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ITAC Assessment: IC0181
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Assessment Year 2011
Principal Product Stainless Steel Sinks
NAICS 332999: All Other Miscellaneous Fabricated Metal Product Manufacturing
SIC 3431: Enameled Iron and Metal Sanitary Ware
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 250,000
ft2
Annual Production 65,000
pieces
Production Hrs. Annual 2,096
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $289,071 4,203,202
kWh
Electricity Demand $7,043 1,230
kW-mo/yr
Electricity Fees $11,568 -
Natural Gas $133,012 20,762
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $51,033 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $42,117

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $91 $29 $33
484
kWh
$4
-
kW-mo/yr
- - $21 $33
02 2.4133: Use most efficient type of electric motors $850 $402 $564
8,189
kWh
$286
-
kW-mo/yr
- - - -
03 2.6218: Turn off equipment when not in use $19,167 $1,700 $19,167
277,791
kWh
- - - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $533 - $533
7,718
kWh
- - - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,391 $4,830 $3,391
49,152
kWh
- - - - -
06 2.4322: Use or replace with energy efficient substitutes $717 $2,886 $717
10,393
kWh
- - - - -
07 2.4221: Install compressor air intakes in coolest locations $1,521 $600 $1,521
22,050
kWh
- - - - -
08 2.4226: Use / purchase optimum sized compressor $5,382 - $5,382
78,000
kWh
- - - - -
09 2.1233: Analyze flue gas for proper air/fuel ratio $8,634 $100 - - - $8,634
-
MMBtu
- -
10 2.2113: Repair or replace steam traps $7,948 $1,458 - - - $7,948
-
MMBtu
- -
11 2.2136: Install / repair insulation on steam lines $1,962 $4,127 - - - $1,962
-
MMBtu
- -
12 2.2511: Insulate bare equipment $282 $479 - - - $282
-
MMBtu
- -
13 2.3132: Recharge batteries on during off-peak demand periods $33 - - - $33 - - -
14 2.6211: Conserve energy by efficient use of vending machines $522 - $469
6,800
kWh
$53
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $51,033 $16,611 $31,777
460,577
kWh
$343
-
kW-mo/yr
$33 $18,826
-
MMBtu
$21 $33
TOTAL IMPLEMENTED $42,117 $16,032 $31,777
460,577
kWh
$343
-
kW-mo/yr
$33 $9,910
-
MMBtu
$21 $33
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs