ITAC Assessment: IC0174
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ITAC Assessment: IC0174
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Assessment Year 2010
Principal Product Gears
NAICS 332710: Machine Shops
SIC 3714: Motor Vehicle Parts and Accessories
Sales Range $10
M
to 50
M
# of Employees 176
Plant Area 158,000
ft2
Annual Production 1
units
Production Hrs. Annual 5,997
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $428,827 6,763,107
kWh
Electricity Demand $79,977 13,243
kW-mo/yr
Natural Gas $451,688 74,622
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $49,850 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $34,989

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $4,663 - $3,811
60,491
kWh
$833
-
kW-mo/yr
- $500 $(-481.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $1,638 $5,817 $920
14,585
kWh
$176
-
kW-mo/yr
- $61 $481
03 2.7135: Install occupancy sensors $1,133 $2,415 $873
13,834
kWh
$260
-
kW-mo/yr
- - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $287 $678 $100
1,582
kWh
$13
-
kW-mo/yr
- $87 $87
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $30,326 $4,485 $30,326
481,376
kWh
- - - -
06 2.6212: Turn off equipment during breaks, reduce operating time $2,206 - $1,844
29,272
kWh
$362
-
kW-mo/yr
- - -
07 2.6231: Utilize controls to operate equipment only when needed $1,895 $2,611 $1,895
30,073
kWh
- - - -
08 2.4133: Use most efficient type of electric motors $1,429 $6,584 $1,199
19,069
kWh
$230
-
kW-mo/yr
- - -
09 2.4153: Avoid emergency rewind of motors $1,054 $5,472 $882
14,044
kWh
$172
-
kW-mo/yr
- - -
10 2.7224: Reduce space conditioning during non-working hours $2,996 $934 - - $2,996
-
MMBtu
- -
11 2.7492: Use proper thickness of insulation on building envelope $1,966 $7,927 - - $1,966
-
MMBtu
- -
12 2.6211: Conserve energy by efficient use of vending machines $257 - $227
3,600
kWh
$30
-
kW-mo/yr
- - -
TOTAL RECOMMENDED $49,850 $36,923 $42,077
667,926
kWh
$2,076
-
kW-mo/yr
$4,962
-
MMBtu
$648 $87
TOTAL IMPLEMENTED $34,989 $4,485 $34,137
541,867
kWh
$833
-
kW-mo/yr
- $500 $(-481.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs