ITAC Assessment: IC0172
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ITAC Assessment: IC0172
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Assessment Year 2010
Principal Product frozen pizza
NAICS 311412: Frozen Specialty Food Manufacturing
SIC 2038: Frozen Specialties, Not Elsewhere Classified
Sales Range $100
M
to 500
M
# of Employees 300
Plant Area 150,000
ft2
Annual Production 50,000,000
units
Production Hrs. Annual 7,764
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $620,977 8,812,068
kWh
Electricity Demand $86,906 15,528
kW-mo/yr
Natural Gas $74,819 10,149
MMBtu
Other Gas $3,300,000 1,726
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $3,169,851 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $115

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $115 - $67
959
kWh
$20
-
kW-mo/yr
- $40 $(-12.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $2,201 - $1,218
17,386
kWh
$278
-
kW-mo/yr
- $528 $177
03 2.7135: Install occupancy sensors $1,944 $360 $1,725
24,645
kWh
$219
-
kW-mo/yr
- - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $562 - $562
8,030
kWh
- - - -
05 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,411 $940 $2,411
34,439
kWh
- - - -
06 2.4323: Use optimum size and capacity equipment $613 $1,248 $613
8,760
kWh
- - - -
07 2.7224: Reduce space conditioning during non-working hours $1,978 $72 $310
4,441
kWh
$68
-
kW-mo/yr
$1,600
-
MMBtu
- -
08 2.7221: Lower temperature during the winter season and vice-versa $3,552 - - - $3,552
-
MMBtu
- -
09 2.7447: Install vinyl strip / high speed / air curtain doors $10,810 - $9,600
137,147
kWh
$1,210
-
kW-mo/yr
- - -
10 2.1233: Analyze flue gas for proper air/fuel ratio $490 - - - $490
-
MMBtu
- -
11 2.4322: Use or replace with energy efficient substitutes $3,144,671 $1,170,000 $(-182,905.0)
(-26,012,933)
kWh
$(-20,046.0)
-
kW-mo/yr
- $(-51,000.0) $3,398,622
12 2.6211: Conserve energy by efficient use of vending machines $504 - $504
7,200
kWh
- - - -
TOTAL RECOMMENDED $3,169,851 $1,172,620 $(-165,895.0)
(-25,769,926)
kWh
$(-18,251.0)
-
kW-mo/yr
$5,642
-
MMBtu
$(-50,432.0) $3,398,787
TOTAL IMPLEMENTED $115 - $67
959
kWh
$20
-
kW-mo/yr
- $40 $(-12.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Primary Raw Material Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs