| Assessment Year | 2010 |
|---|---|
| Principal Product | slit stainless steel |
| NAICS | 331513: Steel Foundries (except Investment) |
| SIC | 3312: Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Mills |
| Sales Range | $10 M to 50M |
| # of Employees | 37 |
| Plant Area |
39,000
ft2
|
| Annual Production | 12,500
ton
|
| Production Hrs. Annual | 4,267
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $38,000 | 469,081 |
kWh
|
$0.081 |
| Electricity Demand | $10,648 | 1,943 |
kW-mo/yr
|
$5.48 |
| Electricity Fees | $8,268 | - |
|
- |
| Natural Gas | $43,245 | 3,133 |
MMBtu
|
$13.80 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $74,469 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,717 | $6,357 |
$1,320
16,287
kWh
|
$388
-
kW-mo/yr
|
- | $51 | - | $(-42.0) | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $1,298 | $1,317 |
$976
12,070
kWh
|
$322
-
kW-mo/yr
|
- | - | - | - | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $863 | $71 |
$726
8,960
kWh
|
$137
-
kW-mo/yr
|
- | - | - | - | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $127 | $99 |
$55
683
kWh
|
$5
-
kW-mo/yr
|
- | $23 | $44 | - | |
| 05 | 2.6212: Turn off equipment during breaks, reduce operating time | $20,393 | $5,249 |
$20,075
247,841
kWh
|
$318
-
kW-mo/yr
|
- | - | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $1,108 | $1,339 |
$928
11,446
kWh
|
$180
-
kW-mo/yr
|
- | - | - | - | |
| 07 | 2.7224: Reduce space conditioning during non-working hours | $538 | - | - | - |
$538
-
MMBtu
|
- | - | - | |
| 08 | 2.7447: Install vinyl strip / high speed / air curtain doors | $5,189 | $1,632 | - | - |
$5,189
-
MMBtu
|
- | - | - | |
| 09 | 2.7447: Install vinyl strip / high speed / air curtain doors | $4,975 | $4,551 |
$(-185.0)
(-2,270)
kWh
|
$(-29.0)
-
kW-mo/yr
|
$5,189
-
MMBtu
|
- | - | - | |
| 10 | 2.7231: Use radiant heater for spot heating | $28,097 | $1,670 | - | - |
$28,097
-
MMBtu
|
- | - | - | |
| 11 | 2.2136: Install / repair insulation on steam lines | $318 | $613 | - | - |
$318
-
MMBtu
|
- | - | - | |
| 12 | 2.7232: Replace existing hvac unit with high efficiency model | $5,403 | $2,401 |
$38
465
kWh
|
$11
-
kW-mo/yr
|
$5,354
-
MMBtu
|
- | - | - | |
| 13 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $4,074 | $1,265 |
$4,074
50,294
kWh
|
- | - | - | - | - | |
| 14 | 2.7313: Recycle air for heating, ventilation and air conditioning | $124 | $600 | - | - |
$124
-
MMBtu
|
- | - | - | |
| 15 | 2.6211: Conserve energy by efficient use of vending machines | $245 | - |
$146
1,800
kWh
|
$99
-
kW-mo/yr
|
- | - | - | - | |
| TOTAL RECOMMENDED | $74,469 | $27,164 |
$28,153
347,576
kWh
|
$1,431
-
kW-mo/yr
|
$44,809
-
MMBtu
|
$74 | $44 | $(-42.0) | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs