ITAC Assessment: IC0168
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ITAC Assessment: IC0168
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Assessment Year 2010
Principal Product Dressings and Dips
NAICS 311941: Mayonnaise, Dressing, and Other Prepared Sauce Manufacturing
SIC 2035: Pickled Fruits and Vegetables, Vegetable Sauces and Seasonings, and Salad Dressings
Sales Range $10
M
to 50
M
# of Employees 88
Plant Area 71,750
ft2
Annual Production 50,000,000
lb
Production Hrs. Annual 7,080
hrs
Location (State) Illinois

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $384,375 5,620,985
kWh
Electricity Demand $60,400 10,867
kW-mo/yr
Natural Gas $250,484 29,372
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $99,117 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $99,117

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $19,051 $66,738 $12,815
188,461
kWh
$2,546
-
kW-mo/yr
- - $4,302 $(-612.0)
02 2.7142: Utilize higher efficiency lamps and/or ballasts $365 - $225
3,300
kWh
$106
-
kW-mo/yr
- - $34 -
03 2.7135: Install occupancy sensors $1,372 $3,624 $993
14,618
kWh
$379
-
kW-mo/yr
- - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $1,400 $419 $279
4,110
kWh
$33
-
kW-mo/yr
- - $392 $696
05 2.7142: Utilize higher efficiency lamps and/or ballasts $15,327 $29,969 $14,248
209,521
kWh
$2,830
-
kW-mo/yr
- - $(-146.0) $(-1,605.0)
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,166 - $1,021
15,009
kWh
$145
-
kW-mo/yr
- - - -
07 2.1233: Analyze flue gas for proper air/fuel ratio $4,111 - - - $4,111
-
MMBtu
- - -
08 2.2135: Repair and eliminate steam leaks $2,615 $800 - - $2,432
-
MMBtu
$183
-
Tgal
- -
09 2.2136: Install / repair insulation on steam lines $6,934 $1,949 - - $6,934
-
MMBtu
- - -
10 2.2121: Increase amount of condensate returned $16,738 $18,200 $(-175.0)
(-2,570)
kWh
$(-34.0)
-
kW-mo/yr
$16,266
-
MMBtu
$681
-
Tgal
- -
11 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $12,965 $1,265 $12,965
190,669
kWh
- - - - -
12 2.4231: Reduce the pressure of compressed air to the minimum required $1,776 $1,500 $1,776
26,121
kWh
- - - - -
13 2.4224: Upgrade controls on compressors $11,073 $7,170 $11,073
162,840
kWh
- - - - -
14 2.4239: Eliminate or reduce compressed air usage $3,779 $11,212 $3,779
55,591
kWh
- - - - -
15 2.6211: Conserve energy by efficient use of vending machines $445 - $245
3,600
kWh
$200
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $99,117 $142,846 $59,244
871,270
kWh
$6,205
-
kW-mo/yr
$29,743
-
MMBtu
$864
-
Tgal
$4,582 $(-1,521.0)
TOTAL IMPLEMENTED $99,117 $142,846 $59,244
871,270
kWh
$6,205
-
kW-mo/yr
$29,743
-
MMBtu
$864
-
Tgal
$4,582 $(-1,521.0)
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs