| Assessment Year | 2009 |
|---|---|
| Principal Product | ASME Code Pressure Vessels |
| NAICS | 332420: Metal Tank (Heavy Gauge) Manufacturing |
| SIC | 3324: Steel Investment Foundries |
| Sales Range | $5 M to 10M |
| # of Employees | 45 |
| Plant Area |
145,000
ft2
|
| Annual Production | 2,500
pieces
|
| Production Hrs. Annual | 2,625
hrs
|
| Location (State) | Michigan |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $57,602 | 1,610,600 |
kWh
|
$0.036 |
| Electricity Demand | $77,525 | 7,146 |
kW-mo/yr
|
$10.85 |
| Natural Gas | $187,074 | 16,985 |
MMBtu
|
$11.01 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $1,715,229 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $1,703,139 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $528 | $332 |
$82
2,269
kWh
|
$33
-
kW-mo/yr
|
- | - | $91 | - | $322 | - | |
| 02 | 2.7135: Install occupancy sensors | $635 | $538 |
$255
7,101
kWh
|
$380
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 03 | 2.2443: Re-use or recycle hot or cold process exhaust air | $3,314 | $102 | - | - |
$3,314
-
MMBtu
|
- | - | - | - | - | |
| 04 | 2.4231: Reduce the pressure of compressed air to the minimum required | $357 | - |
$357
9,920
kWh
|
- | - | - | - | - | - | - | |
| 05 | 2.4239: Eliminate or reduce compressed air usage | $2,247 | - |
$554
15,390
kWh
|
$1,693
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 06 | 2.7231: Use radiant heater for spot heating | $9,226 | $39,560 | - | - |
$9,226
-
MMBtu
|
- | - | - | - | - | |
| 07 | 2.2442: Preheat combustion air with waste heat | $6,925 | $17,000 | - | - |
$6,925
-
MMBtu
|
- | - | - | - | - | |
| 08 | 3.5131: Recycle white water | $2,034 | $771 |
$(-779.0)
21,630
kWh
|
- | - |
$2,813
-
Tgal
|
- | - | - | - | |
| 09 | 2.6211: Conserve energy by efficient use of vending machines | $260 | - |
$65
1,800
kWh
|
$195
-
kW-mo/yr
|
- | - | - | - | - | - | |
| 10 | 4.111: Add equipment/ operators to reduce production bottleneck | $1,689,703 | - | - | - | - | - | $(-72,509.0) | $(-1,572,000.0) | - | $3,334,212 | |
| TOTAL RECOMMENDED | $1,715,229 | $58,303 |
$534
58,110
kWh
|
$2,301
-
kW-mo/yr
|
$19,465
-
MMBtu
|
$2,813
-
Tgal
|
$(-72,418.0) | $(-1,572,000.0) | $322 | $3,334,212 | ||
| TOTAL IMPLEMENTED | $1,703,139 | $18,743 |
$(-442.0)
31,000
kWh
|
$413
-
kW-mo/yr
|
$10,239
-
MMBtu
|
$2,813
-
Tgal
|
$(-72,418.0) | $(-1,572,000.0) | $322 | $3,334,212 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Water Disposal Savings | Personnel Changes Savings | Primary Raw Material Savings | Ancillary Material Cost Savings | One-time Revenue or Avoided Cost Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs