| Assessment Year | 2009 |
|---|---|
| Principal Product | Protective Packaging systems |
| NAICS | 325211: Plastics Material and Resin Manufacturing |
| SIC | 2821: Plastics Materials, Synthetic Resins, and Nonvulcanizable Elastomers |
| Sales Range | $10 M to 50M |
| # of Employees | 359 |
| Plant Area |
278,500
ft2
|
| Annual Production | 12,000,000
lb
|
| Production Hrs. Annual | 8,760
hrs
|
| Location (State) | Illinois |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $1,750,765 | 28,823,233 |
kWh
|
$0.061 |
| Electricity Demand | $287,059 | 52,924 |
kW-mo/yr
|
$5.42 |
| Natural Gas | $904,599 | 95,827 |
MMBtu
|
$9.44 |
| TOTAL YEARLY COSTS | - | |||
| RECOMMENDED SAVINGS* | $107,408 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | $88,731 | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings |
|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $14,507 | $33,261 |
$10,646
174,526
kWh
|
$1,296
-
kW-mo/yr
|
- | $528 | $2,037 | |
| 02 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $6,924 | $17,420 |
$5,036
82,588
kWh
|
$731
-
kW-mo/yr
|
- | $(-178.0) | $1,335 | |
| 03 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $292 | $653 |
$478
7,828
kWh
|
$60
-
kW-mo/yr
|
- | $69 | $(-315.0) | |
| 04 | 2.7142: Utilize higher efficiency lamps and/or ballasts | $13,109 | $51,610 |
$7,850
128,684
kWh
|
$954
-
kW-mo/yr
|
- | $4,343 | $(-38.0) | |
| 05 | 2.4133: Use most efficient type of electric motors | $42,819 | $131,206 |
$37,480
614,431
kWh
|
$5,339
-
kW-mo/yr
|
- | - | - | |
| 06 | 2.4133: Use most efficient type of electric motors | $17,221 | $42,838 |
$8,082
132,506
kWh
|
$9,139
-
kW-mo/yr
|
- | - | - | |
| 07 | 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves | $6,043 | $345 |
$6,043
99,071
kWh
|
- | - | - | - | |
| 08 | 2.2135: Repair and eliminate steam leaks | $746 | $58 | - | - |
$746
-
MMBtu
|
- | - | |
| 09 | 2.2163: Use minimum steam operating pressure | $340 | - | - | - |
$340
-
MMBtu
|
- | - | |
| 10 | 2.1233: Analyze flue gas for proper air/fuel ratio | $179 | - | - | - |
$179
-
MMBtu
|
- | - | |
| 11 | 2.4224: Upgrade controls on compressors | $4,813 | - |
$2,992
49,056
kWh
|
$1,821
-
kW-mo/yr
|
- | - | - | |
| 12 | 2.6211: Conserve energy by efficient use of vending machines | $415 | - |
$220
3,600
kWh
|
$195
-
kW-mo/yr
|
- | - | - | |
| TOTAL RECOMMENDED | $107,408 | $277,391 |
$78,827
1,292,290
kWh
|
$19,535
-
kW-mo/yr
|
$1,265
-
MMBtu
|
$4,762 | $3,019 | ||
| TOTAL IMPLEMENTED | $88,731 | $225,781 |
$67,765
1,110,950
kWh
|
$16,565
-
kW-mo/yr
|
$925
-
MMBtu
|
$419 | $3,057 | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Natural Gas Savings | Personnel Changes Savings | Administrative Changes Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs